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本期導讀
zhinenggongchangjiansheruhuorutu,bufenchengguoyijingluodi,zaidaguimozijintourudeshichangcuihuaxia,gelidengzhizaoqiyetongguozhinenggongchangshouduantuijinshengchanxiaolvchengbeizengchangdexinwencengchubuqiong。zaigongye4.0時代,“中國製造2025”戰略中,智能工廠構建都是其中不可或缺的部分,處於核心地位,大數據、AI、物聯網等技術終將以智慧工廠為落腳點。

工廠生產的智能化,意味著其被賦予更多的自主調節、監控、計算、優化能力,在其背後支撐發展的,是大數據、物聯網、機器人等技術的蓬勃發展,5G時代的到來更是為其再添活力,賦予更多可能性。
各個行業的具體應用場景的差異性,使得其智能工廠建設模式也存在很大的差異,華北工控認為,主要有以下三種模式:
第di一yi種zhong模mo式shi是shi從cong生sheng產chan過guo程cheng數shu字zi化hua到dao智zhi能neng工gong廠chang。對dui於yu流liu程cheng製zhi造zao企qi業ye,其qi發fa展zhan智zhi能neng製zhi造zao的de內nei在zai動dong力li在zai於yu產chan品pin品pin質zhi可ke控kong,側ce重zhong從cong生sheng產chan數shu字zi化hua建jian設she起qi步bu,基ji於yu品pin控kong需xu求qiu從cong產chan品pin末mo端duan控kong製zhi向xiang全quan流liu程cheng控kong製zhi轉zhuan變bian。在zai生sheng產chan製zhi造zao、過程管理等單個環節信息化係統建設的基礎上,構建整體的智能係統。
第二種模式為從智能製造生產單元到智能工廠。對於汽車、hangkongdenglingsanzhizaoxingye,qiyefazhanzhinengzhizaodehexinmudeshituozhanchanpinjiazhikongjian,yinjinzhinengshengchanshebei,cezhongcongdantaishebeizidonghuahechanpinzhinenghuarushou,jiyushengchanxiaolvhechanpinxiaonengdetishengshixianjiazhizengchang。
disanzhongmoshishiconggexinghuadingzhidaohuliangongchang。zaixiaofeipinlingyu,julixiaofeizhejin,qiyefazhanzhinengzhizaodezhongdianzaiyuchongfenmanzuxiaofeizheduoyuanhuaxuqiudetongshishixianguimojingjishengchan,yinrurouxinghuashengchanxian,dajianhulianwangpingtai,tuijinshengchanguochengdebianpinghua,

那(na)麼(me),在(zai)這(zhe)三(san)種(zhong)模(mo)式(shi)中(zhong),嵌(qian)入(ru)式(shi)硬(ying)件(jian)行(xing)業(ye)該(gai)如(ru)何(he)發(fa)力(li)呢(ne),實(shi)際(ji)上(shang),在(zai)智(zhi)能(neng)工(gong)廠(chang)領(ling)域(yu),華(hua)北(bei)工(gong)控(kong)自(zi)主(zhu)研(yan)發(fa)的(de)多(duo)款(kuan)產(chan)品(pin)方(fang)案(an)已(yi)在(zai)實(shi)際(ji)應(ying)用(yong)中(zhong)落(luo)地(di),持(chi)續(xu)助(zhu)力(li)製(zhi)造(zao)工(gong)廠(chang)的(de)智(zhi)能(neng)化(hua)轉(zhuan)型(xing)。
首(shou)先(xian),在(zai)第(di)一(yi)種(zhong)模(mo)式(shi)當(dang)中(zhong),製(zhi)造(zao)業(ye)產(chan)品(pin)質(zhi)量(liang)過(guo)程(cheng)控(kong)製(zhi)在(zai)人(ren)工(gong)之(zhi)外(wai),引(yin)入(ru)的(de)機(ji)器(qi)視(shi)覺(jiao)概(gai)念(nian),憑(ping)借(jie)其(qi)柔(rou)性(xing)與(yu)自(zi)主(zhu)性(xing),在(zai)生(sheng)產(chan)過(guo)程(cheng)數(shu)字(zi)化(hua)進(jin)程(cheng)中(zhong)頻(pin)頻(pin)發(fa)力(li)。
在華北工控機器視覺產品方案中,憑借機器視覺係統,識別、接收和處理分揀信號,根據分揀信號的要求指示分類裝置、按商品品種、按(an)商(shang)品(pin)送(song)達(da)地(di)點(dian)或(huo)按(an)貨(huo)主(zhu)的(de)類(lei)別(bie)對(dui)商(shang)品(pin)進(jin)行(xing)自(zi)動(dong)分(fen)類(lei)等(deng),輸(shu)入(ru)到(dao)分(fen)揀(jian)控(kong)製(zhi)係(xi)統(tong)中(zhong)去(qu),根(gen)據(ju)對(dui)這(zhe)些(xie)分(fen)揀(jian)信(xin)號(hao)判(pan)斷(duan),來(lai)決(jue)定(ding)某(mou)一(yi)種(zhong)商(shang)品(pin)該(gai)進(jin)入(ru)哪(na)一(yi)個(ge)分(fen)揀(jian)道(dao)口(kou)。

zaishengchanshuzihuajinchengzhong,tongguofuyushengchanguochengcanyushebeigengduodezhinenghuaxingneng,laishixianlianwanghudong,yeshimuqianshuzihuajinchengzhongdeyigezhongyaodefangxiang,erduiyuyingjianxingyeeryan,qidewangluoyingyonghuanjing、智能化場景適用度,都成為其提升的關鍵。
在(zai)第(di)二(er)種(zhong)模(mo)式(shi)當(dang)中(zhong),應(ying)用(yong)最(zui)為(wei)廣(guang)泛(fan)的(de)莫(mo)過(guo)於(yu)智(zhi)能(neng)機(ji)械(xie)臂(bi),華(hua)北(bei)工(gong)控(kong)憑(ping)借(jie)二(er)十(shi)多(duo)年(nian)的(de)行(xing)業(ye)經(jing)驗(yan)在(zai)嵌(qian)入(ru)式(shi)工(gong)控(kong)機(ji)領(ling)域(yu)積(ji)累(lei)了(le)良(liang)好(hao)的(de)市(shi)場(chang)信(xin)譽(yu),公(gong)司(si)積(ji)極(ji)靠(kao)近(jin)市(shi)場(chang),用(yong)技(ji)術(shu)服(fu)務(wu)市(shi)場(chang)與(yu)客(ke)戶(hu),與(yu)多(duo)家(jia)公(gong)司(si)建(jian)立(li)長(chang)期(qi)穩(wen)定(ding)的(de)合(he)作(zuo)關(guan)係(xi),在(zai)智(zhi)能(neng)機(ji)器(qi)人(ren)控(kong)製(zhi)硬(ying)件(jian)領(ling)域(yu),積(ji)累(lei)了(le)豐(feng)富(fu)的(de)產(chan)品(pin)與(yu)技(ji)術(shu)經(jing)驗(yan),針(zhen)對(dui)於(yu)工(gong)業(ye)機(ji)器(qi)人(ren)對(dui)於(yu)嵌(qian)入(ru)式(shi)硬(ying)件(jian)產(chan)品(pin)的(de)高(gao)要(yao)求(qiu),智(zhi)能(neng)化(hua)對(dui)於(yu)產(chan)品(pin)性(xing)能(neng),研(yan)發(fa)技(ji)術(shu)方(fang)麵(mian)的(de)要(yao)求(qiu),研(yan)發(fa)了(le)多(duo)款(kuan)智(zhi)能(neng)控(kong)製(zhi)硬(ying)件(jian)來(lai)支(zhi)持(chi)其(qi)發(fa)展(zhan)。

在柔性生產過程中,AGV作為重要的工具能夠在定製化生產過程中發力,為了維持工廠AGV係統的穩定運行,對整體係統進行控製是十分重要的,需要由AGV控製係統來控製整個係統的運輸、行走、通訊、驅動、路線選擇、協同運作等活動,增加整個生產過程的柔性。華北工控就有多款冰翅結構嵌入式準係統產品可滿足AGV控製係統的計算機控製硬件的技術要求。

此(ci)外(wai),在(zai)工(gong)廠(chang)控(kong)製(zhi)係(xi)統(tong)中(zhong),采(cai)用(yong)高(gao)性(xing)能(neng)的(de)嵌(qian)入(ru)式(shi)智(zhi)能(neng)硬(ying)件(jian)方(fang)案(an)來(lai)打(da)造(zao)一(yi)體(ti)化(hua)的(de)控(kong)製(zhi)係(xi)統(tong),也(ye)是(shi)智(zhi)能(neng)工(gong)廠(chang)高(gao)效(xiao)柔(rou)性(xing)運(yun)行(xing)的(de)不(bu)可(ke)或(huo)缺(que)的(de)環(huan)節(jie)。

再者,機器人也是智能工廠構建過程中的一大利器,如倉儲機器人等。憑借在研發技術、產chan量liang化hua生sheng產chan能neng力li方fang麵mian的de優you勢shi,華hua北bei工gong控kong精jing心xin打da造zao的de嵌qian入ru式shi主zhu板ban在zai市shi場chang上shang得de到dao廣guang泛fan的de認ren可ke,性xing價jia比bi高gao,華hua北bei工gong控kong機ji器qi人ren產chan品pin方fang案an自zi始shi至zhi終zhong一yi直zhi致zhi力li於yu成cheng本ben的de控kong製zhi與yu優you化hua以yi及ji質zhi量liang的de把ba控kong,對dui成cheng本ben與yu質zhi量liang進jin行xing雙shuang重zhong優you化hua。

智(zhi)能(neng)製(zhi)造(zao)和(he)智(zhi)能(neng)工(gong)廠(chang)涵(han)蓋(gai)領(ling)域(yu)多(duo),需(xu)要(yao)多(duo)方(fang)麵(mian)實(shi)現(xian)聯(lian)動(dong),形(xing)成(cheng)整(zheng)體(ti),另(ling)外(wai)應(ying)用(yong)場(chang)景(jing)的(de)個(ge)性(xing)化(hua)需(xu)求(qiu)也(ye)需(xu)要(yao)得(de)到(dao)充(chong)分(fen)滿(man)足(zu),打(da)造(zao)智(zhi)能(neng)生(sheng)態(tai)圈(quan),實(shi)現(xian)在(zai)產(chan)品(pin)、性能、技術上的互動,華北工控將全麵致力。
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