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本文主要介紹了韋德伺服在自動衝床送料係統中的應用:
一、概述
自(zi)動(dong)衝(chong)床(chuang)送(song)料(liao)機(ji)是(shi)近(jin)幾(ji)年(nian)出(chu)現(xian)在(zai)國(guo)內(nei)市(shi)場(chang)上(shang)的(de),該(gai)產(chan)品(pin)與(yu)普(pu)通(tong)衝(chong)床(chuang)配(pei)套(tao)後(hou),普(pu)通(tong)衝(chong)床(chuang)即(ji)被(bei)改(gai)造(zao)成(cheng)了(le)數(shu)控(kong)衝(chong)床(chuang),使(shi)整(zheng)個(ge)機(ji)床(chuang)能(neng)實(shi)現(xian)整(zheng)張(zhang)鈑(ban)料(liao)上(shang)機(ji),自(zi)動(dong)排(pai)料(liao),自(zi)動(dong)進(jin)給(gei),自(zi)動(dong)衝(chong)壓(ya)等(deng)功(gong)能(neng),能(neng)最(zui)大(da)限(xian)度(du)地(di)利(li)用(yong)原(yuan)材(cai)料(liao),提(ti)高(gao)生(sheng)產(chan)效(xiao)率(lv),並(bing)能(neng)加(jia)工(gong)各(ge)種(zhong)複(fu)雜(za)圖(tu)形(xing)孔(kong),同(tong)時(shi)還(hai)具(ju)有(you)人(ren)工(gong)離(li)機(ji)操(cao)作(zuo),確(que)保(bao)安(an)全(quan),改(gai)善(shan)勞(lao)動(dong)條(tiao)件(jian)等(deng)優(you)點(dian),廣(guang)泛(fan)適(shi)用(yong)於(yu)機(ji)械(xie)、電器、儀表、製罐、篩網、瓶蓋、電控櫃、五金等行業的衝壓加工。
二、工藝簡介
bancaitongguoqiyahuojixiefangshigudinghaohou,shezhiyilingdianweizhi,zhihousongliaoxitonggenjusuoxuchongyakongxingzhuangzidongbabancaisongdaochongchuangchongtouxiafangweizhichongkong。chongwanyikonghou,chongtouzidongtaiqi,songliaoxitongzaibabancaisuoxuxiayichongkongweizhisongdaochongtouxiafangchongkong。zheyangwangfuchongsong,zhizhianyaoqiuquanbuchongwanzhongxinhuidaolingdianweizhi。
具體工藝過程為:jiangbancaifangzhizaizidongsongliaojidegudingjiashang,tongguoqiyagudingzhu,ranhougenjubancaiyusuoxuchanpindechicun,jiangxiangyingshujushurudaosongliaoxitongdecaozuojiemianduihuakuangcanshulannei,caozuorenyuanshurushuzhihou,xitonghuigenjusuotianshujuzidongyunsuan,shengqufanzaderenweijisuanjibianchengguocheng,shixianzidonghuashengchan。yekeyigenjukehuyaoqiujinxingdandudediandongyunxing。
三、設備組成
六軸數控係統或PLC配人機界麵一套:為整個衝床送料係統控製中心,完成對送料伺服軸的聯動定位動作控製;回零,手動及自動等操作;畫麵顯示及參數設定;衝孔,上定位等輸入輸出信號的邏輯控製。
NPN型輸入輸出板各一塊:配合數控係統對輸入輸出信號進行處理,主要起線路保護作用。
韋德1.5kW中慣量、2.0kW中慣量伺服電機各一套:兩(liang)軸(zhou)帶(dai)動(dong)鈑(ban)材(cai)快(kuai)速(su)準(zhun)確(que)聯(lian)動(dong)定(ding)位(wei),對(dui)伺(si)服(fu)電(dian)機(ji)的(de)快(kuai)速(su)響(xiang)應(ying)性(xing)及(ji)整(zheng)定(ding)時(shi)間(jian)有(you)較(jiao)高(gao)要(yao)求(qiu),韋(wei)德(de)伺(si)服(fu)采(cai)用(yong)先(xian)進(jin)控(kong)製(zhi)理(li)論(lun),性(xing)能(neng)完(wan)全(quan)滿(man)足(zu)客(ke)戶(hu)要(yao)求(qiu)。
四、調試
chongchuangsongliaoxitongduiliangsifuzhoudejingeisuduhezhengdingshijianyoujiaogaoyaoqiu,suduyuekuai,zhengdingshijianyueduan,lianxuchongshichongxudekongjuyejiuyueda,chongchuangdexiaolvyuegao。gusifuchuandongjigoucaiyonglianzhouqizhilian,zaijigouyunxudeqiantixia,jinliangbasifudexiangyingshijiantiaokuai,zhengdingshijiantiaoduan。
韋德WD30係列伺服采用強健性控製,在響應速度、整zheng定ding時shi間jian等deng方fang麵mian性xing能neng卓zhuo越yue,調tiao試shi最zui終zhong效xiao果guo遠yuan高gao於yu客ke戶hu以yi前qian所suo用yong方fang案an。伺si服fu調tiao試shi好hao後hou,配pei合he螺luo杆gan節jie距ju及ji衝chong床chuang信xin號hao,調tiao試shi出chu一yi安an全quan最zui大da的de連lian續xu衝chong孔kong距ju值zhi,輸shu入ru數shu控kong係xi統tong。
分(fen)別(bie)用(yong)最(zui)高(gao)速(su)度(du)衝(chong)孔(kong)試(shi)加(jia)工(gong),檢(jian)測(ce)孔(kong)距(ju)精(jing)度(du)。根(gen)據(ju)檢(jian)測(ce)結(jie)果(guo),調(tiao)整(zheng)機(ji)械(xie),主(zhu)要(yao)是(shi)調(tiao)整(zheng)兩(liang)軸(zhou)的(de)安(an)裝(zhuang)垂(chui)直(zhi)度(du)及(ji)聯(lian)軸(zhou)器(qi)的(de)安(an)裝(zhuang)精(jing)度(du),並(bing)適(shi)當(dang)調(tiao)低(di)伺(si)服(fu)響(xiang)應(ying)頻(pin)寬(kuan)及(ji)數(shu)控(kong)係(xi)統(tong)的(de)加(jia)減(jian)速(su)時(shi)間(jian),使(shi)精(jing)度(du)及(ji)效(xiao)率(lv)均(jun)達(da)到(dao)要(yao)求(qiu)。
五、總結 此數控衝床送料機充分結合了韋德WD30係列的響應快、定位精確、整定時間短、運行平穩等優點。相比客戶以前方案,不但在衝孔精度及效率方麵有較大提升,且圓周孔、棋盤孔、角度孔、圓弧孔等多種規律孔都可以自動加工,使客戶達到最大的滿意度,不但提高了客戶的產品產量、質(zhi)量(liang),而(er)且(qie)還(hai)為(wei)客(ke)戶(hu)節(jie)省(sheng)了(le)人(ren)工(gong)成(cheng)本(ben)。此(ci)設(she)備(bei)向(xiang)客(ke)戶(hu)充(chong)分(fen)展(zhan)現(xian)了(le)廣(guang)州(zhou)韋(wei)德(de)電(dian)氣(qi)機(ji)械(xie)有(you)限(xian)公(gong)司(si)的(de)技(ji)術(shu)能(neng)力(li),同(tong)時(shi)使(shi)廠(chang)家(jia)整(zheng)台(tai)機(ji)床(chuang)產(chan)品(pin)在(zai)市(shi)場(chang)上(shang)的(de)競(jing)爭(zheng)力(li)大(da)大(da)增(zeng)強(qiang)。
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