開煉機導膠裝置用LOGO!進行自動化改造
1#煉膠中心的2#XHM140開(kai)煉(lian)機(ji)是(shi)風(feng)神(shen)輪(lun)胎(tai)股(gu)份(fen)有(you)限(xian)公(gong)司(si)建(jian)廠(chang)時(shi)的(de)第(di)一(yi)批(pi)煉(lian)膠(jiao)設(she)備(bei),雖(sui)然(ran)經(jing)曆(li)了(le)四(si)十(shi)多(duo)年(nian)的(de)風(feng)風(feng)雨(yu)雨(yu),但(dan)仍(reng)發(fa)揮(hui)著(zhe)餘(yu)熱(re)。由(you)於(yu)受(shou)當(dang)時(shi)的(de)條(tiao)件(jian)所(suo)限(xian),2#XHM140開煉機在安全防護方麵做得不太理想,主要表現在絲杠、導膠輥、壓ya膠jiao輥gun均jun不bu受shou安an全quan繩sheng開kai關guan的de控kong製zhi,導dao膠jiao輥gun雖sui然ran有you單dan獨du的de急ji停ting按an鈕niu,然ran而er實shi際ji效xiao果guo並bing不bu好hao,如ru果guo發fa生sheng操cao作zuo人ren員yuan不bu慎shen將jiang手shou臂bi壓ya在zai導dao膠jiao輥gun和he壓ya膠jiao輥gun之zhi間jian的de安an全quan事shi故gu,操cao作zuo人ren員yuan是shi無wu法fa拍pai到dao放fang置zhi在zai設she備bei兩liang側ce的de急ji停ting按an鈕niu,唯wei一yi能neng夠gou拉la到dao的de安an全quan繩sheng開kai關guan卻que又you不bu控kong製zhi導dao膠jiao輥gun。同tong時shi2#XHM140開煉機還存在控製線路老化的問題,設備狀態極不穩定,許多問題迫在眉睫。
本技術利用兩個可編程控製器和3個(ge)傳(chuan)感(gan)器(qi)在(zai)設(she)備(bei)控(kong)製(zhi)線(xian)路(lu)上(shang)實(shi)現(xian)開(kai)煉(lian)機(ji)導(dao)膠(jiao)輥(gun)的(de)安(an)全(quan)操(cao)作(zuo)和(he)標(biao)準(zhun)化(hua)作(zuo)業(ye)過(guo)程(cheng),當(dang)操(cao)作(zuo)人(ren)不(bu)按(an)標(biao)準(zhun)化(hua)作(zuo)業(ye),程(cheng)序(xu)不(bu)會(hui)執(zhi)行(xing)壓(ya)膠(jiao)輥(gun)下(xia)壓(ya)的(de)動(dong)作(zuo),隻(zhi)有(you)操(cao)作(zuo)人(ren)按(an)規(gui)定(ding)要(yao)求(qiu)先(xian)啟(qi)動(dong)導(dao)膠(jiao)輥(gun),將(jiang)膠(jiao)料(liao)放(fang)在(zai)導(dao)膠(jiao)輥(gun)上(shang),壓(ya)膠(jiao)輥(gun)才(cai)能(neng)下(xia)壓(ya)。同(tong)時(shi)解(jie)決(jue)部(bu)分(fen)職(zhi)工(gong)圖(tu)省(sheng)事(shi)、ganrenwu,buangongyiyaoqiudaniu,jianshaolianjiaoshijian,yingxiangjiaoliaozhiliangdengwenti。bimiangaizaoqian,yajiaogunkeyisuibianxiayadezhuangtaixia,shangjiaoshiyoukenengjishangcaozuorenshoubidefengxian,jiangdizuoyerenfashengshangwangshigu。tongguoduikongzhiguijiazhuangkebianchengkongzhiqi,jianhualekongzhixianlu,jianshaoleshebeiyuanjian,shixianleshebeideanquandongzuoguocheng,budanshianquanshengkaiguankongzhileshebeishangsuoyidezhuandongbuweidejiting,haishixianlegengduodegongneng。rudaojiaogunshangmianwujiaoshi,caozuorenyuanandongyajiaogunxiayaanniu,chengxubuhuizhixing,fangzhicaozuorenyuanshangjiaoshibeiyashang。zhiyouxianwangdaojiaogunshangshangjiao,yajiaoguncainengxiaya。dangcaozuorenyuanxiapianshi,daojiaogunshangdejiaoliaotuoli,guoyixiaoduanshijian,yajiaogunzidongshangtai,daojiaogunzixingtingzhi,jianshaoshebeidezhuandongbuwei,jishixianleanquanyedadaolejienengdemude。tongshi,kebianchengkongzhiqishangdemianbanduiweixiugongchuliguzhangyetigonglehendadebangzhu。ruguoshebeichuxianguzhang,ketongguomianbanshangdetishi,henkuaizhaodaoguzhangdian,jianshaotingjishijian,tigaogongzuoxiaolv。
檢測到有膠 說明: 1、導膠輥和壓膠輥共用一個啟動按鈕2、從根本上避免了在無膠的狀態下,壓膠輥下壓的情況,通過此技術可大比例降低事故

附圖說明:

部分程序

本實技術因logokebianchengkongzhiqijuyoudetedian,kejiejuelaojiushebeibenzhianquanfanghubuzu,guzhangduo,xiaolvdixiadengwenti,jingguogaizaotigaoshebeidezidonghuachengdu,bingkegenjuxiangguanbumendeyaoqiuzaihenduandeshijianneigaidonghenshaodexianlushenzhibugaidongxianlu,zhigaidongchengxu,shixiangengduodegongneng。

