智能控製係統在縫機行業裏發展前景
http://www.kadhoai.com.cn 2026-04-09 11:59:44 來源:中國服裝皮革機械網
縫紉機就其發展來看大多集中在機電液氣一體化的應用、無油或微油潤滑係統的采用、直驅式電動機的應用、電腦多程序控製方式的應用、個性化工業造型的設計應用等等,這些均將縫紉機的發展推至高峰。對我國縫紉機械廠商來說,已有多家推出自動開袋機、無油直驅縫紉機、雙針轉角綜合送料縫紉機、單針側切平縫機、電控高速套結機、小方頭係列繃縫機等等,實現了縫紉機新的跨越。
就拿工業縫紉機來說,工業縫紉機種類繁多,如平縫機、包縫機、高速繃縫機、電(dian)子(zi)套(tao)結(jie)機(ji)及(ji)高(gao)速(su)曲(qu)折(zhe)縫(feng)機(ji)等(deng)等(deng),這(zhe)些(xie)縫(feng)紉(ren)機(ji)的(de)運(yun)動(dong)特(te)性(xing)和(he)轉(zhuan)矩(ju)軌(gui)跡(ji)各(ge)有(you)不(bu)同(tong)的(de)特(te)點(dian)。掌(zhang)握(wo)這(zhe)些(xie)縫(feng)紉(ren)機(ji)運(yun)行(xing)軌(gui)跡(ji)的(de)特(te)性(xing),采(cai)用(yong)先(xian)進(jin)的(de)閉(bi)環(huan)控(kong)製(zhi)技(ji)術(shu),可(ke)以(yi)精(jing)確(que)控(kong)製(zhi)電(dian)機(ji)的(de)輸(shu)出(chu)轉(zhuan)矩(ju)和(he)轉(zhuan)速(su),使(shi)之(zhi)按(an)照(zhao)合(he)適(shi)的(de)運(yun)行(xing)軌(gui)跡(ji)工(gong)作(zuo)。該(gai)項(xiang)目(mu)研(yan)製(zhi)針(zhen)對(dui)高(gao)速(su)平(ping)縫(feng)機(ji)電(dian)機(ji)伺(si)服(fu)係(xi)統(tong)的(de)智(zhi)能(neng)控(kong)製(zhi)器(qi)一(yi)套(tao)。該(gai)控(kong)製(zhi)器(qi)可(ke)完(wan)成(cheng)多(duo)種(zhong)縫(feng)紉(ren)模(mo)式(shi),預(yu)製(zhi)升(sheng)降(jiang)速(su)時(shi)間(jian),實(shi)現(xian)自(zi)動(dong)剪(jian)線(xian)、撥線、自動回縫、針數選擇等工藝參數的編程控製,同時實現高速平縫機高性能的快速定位。
技術特點及應用領域:本ben項xiang目mu主zhu要yao是shi針zhen對dui工gong業ye縫feng紉ren機ji中zhong傳chuan動dong係xi統tong獨du特te的de特te征zheng,在zai研yan究jiu各ge種zhong工gong業ye縫feng紉ren機ji的de運yun動dong特te性xing和he轉zhuan矩ju軌gui跡ji,交jiao流liu異yi步bu電dian機ji和he直zhi流liu無wu刷shua電dian機ji伺si服fu係xi統tong特te點dian的de基ji礎chu上shang,著zhe重zhong研yan究jiu適shi用yong於yu高gao速su平ping縫feng機ji的de智zhi能neng控kong製zhi器qi。該gai智zhi能neng控kong製zhi器qi的de技ji術shu同tong樣yang可ke適shi用yong於yu其qi它ta類lei型xing工gong業ye縫feng紉ren機ji的de控kong製zhi器qi的de研yan製zhi。該gai控kong製zhi器qi將jiang擁yong有you自zi主zhu知zhi識shi產chan權quan,達da到dao國guo際ji先xian進jin水shui平ping,取qu代dai現xian有you的de進jin口kou產chan品pin。
應用前景及市場預測:目前一般一台高端工業縫紉機的整套設備售價為5000元人民幣,但其中的控製器依賴進口,就需花費3000元yuan人ren民min幣bi。開kai發fa擁yong有you自zi主zhu產chan權quan的de智zhi能neng控kong製zhi設she備bei顯xian得de尤you為wei迫po切qie重zhong要yao。特te別bie是shi實shi現xian高gao速su平ping縫feng機ji高gao性xing能neng快kuai速su定ding位wei控kong製zhi係xi統tong的de國guo產chan化hua,代dai替ti進jin口kou,提ti高gao性xing能neng價jia格ge比bi,增zeng強qiang產chan品pin國guo際ji競jing爭zheng力li,具ju有you廣guang大da的de市shi場chang前qian景jing。
縫feng紉ren機ji的de發fa展zhan在zai於yu智zhi能neng縫feng紉ren,現xian在zai國guo內nei外wai均jun在zai集ji中zhong力li量liang,進jin行xing可ke縫feng性xing集ji成cheng環huan境jing係xi統tong的de開kai發fa。可ke縫feng性xing集ji成cheng環huan境jing係xi統tong由you三san個ge相xiang互hu連lian接jie的de在zai線xian係xi統tong組zu成cheng,即ji可ke縫feng性xing預yu測ce係xi統tong,智zhi能neng縫feng紉ren係xi統tong及ji安an全quan品pin質zhi係xi統tong,目mu的de在zai於yu使shi產chan品pin質zhi量liang標biao準zhun化hua,通tong過guo消xiao除chu服fu裝zhuang麵mian料liao帶dai來lai的de縫feng紉ren問wen題ti,提ti高gao生sheng產chan效xiao率lv,從cong而er減jian少shao操cao作zuo人ren員yuan的de技ji能neng要yao求qiu。
可縫性集成環境係統根據服裝麵料的低應力下的力學性能(拉伸剪切性能、彎曲性能、厚度及壓縮性能),並bing通tong過guo傳chuan感gan器qi和he驅qu動dong器qi設she置zhi縫feng紉ren參can數shu,預yu測ce服fu裝zhuang麵mian料liao的de縫feng紉ren損sun傷shang和he接jie縫feng起qi皺zhou嚴yan重zhong性xing並bing對dui織zhi物wu整zheng理li提ti出chu合he理li的de建jian議yi,使shi麵mian料liao適shi應ying高gao質zhi量liang的de縫feng紉ren。
智(zhi)能(neng)縫(feng)紉(ren)係(xi)統(tong)中(zhong),縫(feng)紉(ren)機(ji)可(ke)自(zi)動(dong)通(tong)過(guo)傳(chuan)感(gan)器(qi)和(he)驅(qu)動(dong)器(qi)設(she)置(zhi)縫(feng)紉(ren)參(can)數(shu),以(yi)優(you)化(hua)縫(feng)紉(ren)質(zhi)量(liang)和(he)提(ti)高(gao)生(sheng)產(chan)效(xiao)率(lv),並(bing)減(jian)少(shao)操(cao)作(zuo)人(ren)員(yuan)的(de)技(ji)能(neng)要(yao)求(qiu)。目(mu)前(qian)縫(feng)紉(ren)機(ji)上(shang)還(hai)設(she)有(you)縫(feng)紉(ren)損(sun)傷(shang)係(xi)統(tong)和(he)激(ji)光(guang)險(xian)測(ce)接(jie)縫(feng)起(qi)皺(zhou)係(xi)統(tong);縫紉損傷係統測量機針的穿透力以檢測縫紉過程的損傷;jiguangjiancejiefengqizhouxitongceliangyanfengrenxiandeqizhoubianxingyiquebaofengrenzhifengzhiliang,zhexiecanshumanzuyaoqiushi,rengongzhinengjishujiangwanchengduifengrencanshudeyouhuashezhi,baokuoyajiaoyali、縫紉線張力、線跡密度和縫紉線號數。這就是未來縫紉機的發展。