1、工程機械傳動裝置的分類
工程機械傳動行業屬於工程機械的配套件行業,工程機械傳動裝置大致可以分為三類:
(1)齒輪傳動裝置
主(zhu)要(yao)應(ying)用(yong)於(yu)使(shi)用(yong)要(yao)求(qiu)不(bu)高(gao),主(zhu)機(ji)成(cheng)本(ben)較(jiao)低(di)的(de)部(bu)分(fen)鏟(chan)土(tu)運(yun)輸(shu)機(ji)械(xie),工(gong)程(cheng)起(qi)重(zhong)機(ji)械(xie),壓(ya)實(shi)機(ji)械(xie)和(he)內(nei)燃(ran)叉(cha)車(che)等(deng)產(chan)品(pin)的(de)變(bian)速(su)器(qi),驅(qu)動(dong)橋(qiao)主(zhu)傳(chuan)動(dong)和(he)輪(lun)邊(bian)減(jian)速(su)器(qi),齒(chi)輪(lun)變(bian)速(su)器(qi)按(an)其(qi)結(jie)構(gou)形(xing)式(shi)可(ke)以(yi)分(fen)為(wei)定(ding)軸(zhou)式(shi)和(he)行(xing)星(xing)式(shi)兩(liang)類(lei)。而(er)驅(qu)動(dong)橋(qiao)則(ze)可(ke)以(yi)按(an)其(qi)功(gong)能(neng)分(fen)為(wei)剛(gang)性(xing)、轉向和貫通式驅動橋。
(2)液力傳動裝置
主(zhu)要(yao)用(yong)於(yu)對(dui)使(shi)用(yong)和(he)主(zhu)機(ji)性(xing)能(neng)要(yao)求(qiu)較(jiao)高(gao)的(de)鏟(chan)土(tu)運(yun)輸(shu)機(ji)械(xie)和(he)內(nei)燃(ran)叉(cha)車(che)等(deng)產(chan)品(pin),其(qi)中(zhong)液(ye)力(li)變(bian)矩(ju)器(qi)和(he)動(dong)力(li)換(huan)擋(dang)變(bian)速(su)器(qi)作(zuo)為(wei)底(di)盤(pan)動(dong)力(li)傳(chuan)動(dong)中(zhong)的(de)無(wu)級(ji)變(bian)速(su)元(yuan)件(jian),可(ke)以(yi)使(shi)主(zhu)機(ji)具(ju)有(you)良(liang)好(hao)的(de)自(zi)動(dong)適(shi)應(ying)性(xing)和(he)操(cao)作(zuo)性(xing)能(neng)。
(3)靜液壓傳動裝置
主要用於液壓挖掘機以及對主機性能要求較高的推土機,裝載機,路麵機械,壓路機和內燃叉車等產品和靜液壓變速、轉向係統和工作裝置上,使主機具有良好的無級變速和操作性能。
2、我國工程機械齒輪傳動裝置的發展趨勢
(1)woguojixieshichilunchuandongzhuangzhijishushuipingjiaodi,juyoujiaodadefazhankongjian。yinggaidalituiguangyouhuashejifangfa,gaijinchilun,zhoulei,ketidengguanjianlingjiandecailiaoyugongyi,jinyibutigaoshiyongshouming,jianqingzhongliang,suoxiaotiji;caiyongxianjindehuandangyuanjianhehuandangfangshi,nulijianqingsijidelaodongqiangdu,suoduandonglizhongduanshijian,tigaogongchengjixiedezuoyexiaolv。guoneiyijingyinjindebiansuqidexianjinshejihelingbujian,yinggaidalituiguangcaiyong。
(2)由於液力變矩器和動力換擋變速器使鏟土運輸機械具有一定的自動適應性能和換擋輕便平穩、加速性能好等優點,生產成本又比較適中,已為國內大多數廠家接受。
但(dan)是(shi),由(you)於(yu)目(mu)前(qian)國(guo)內(nei)大(da)中(zhong)型(xing)輪(lun)胎(tai)式(shi)工(gong)程(cheng)機(ji)械(xie)有(you)許(xu)多(duo)還(hai)采(cai)用(yong)大(da)扭(niu)矩(ju)比(bi)的(de)液(ye)力(li)變(bian)知(zhi)器(qi)和(he)兩(liang)擋(dang)變(bian)速(su)器(qi),產(chan)采(cai)用(yong)手(shou)動(dong)換(huan)擋(dang)方(fang)式(shi),因(yin)此(ci)作(zuo)業(ye)效(xiao)率(lv)和(he)使(shi)用(yong)經(jing)濟(ji)性(xing)明(ming)顯(xian)較(jiao)低(di)。內(nei)已(yi)經(jing)引(yin)進(jin)的(de)美(mei)國(guo)CAT公司D6D、D7G等產品的單級液力變矩器和德國ZF公司WGxiliedongwuhuandangbiansuqidengxianjinjishu,keyiyouxiaoditigaogongchengjixiezuoyedexiaolvheshiyongjingjixing,jianshaoxitongfareliang,yingdangzaiguoneigongchengjixiezhongtuiguangyingyong,bingjinercaiyongdian—液控製和電子控製係統來取代手動控製係統,以便改善作業條件,提高作業效率。
目(mu)前(qian),提(ti)高(gao)國(guo)內(nei)液(ye)力(li)機(ji)械(xie)傳(chuan)動(dong)裝(zhuang)置(zhi)水(shui)平(ping)的(de)一(yi)大(da)關(guan)鍵(jian)問(wen)題(ti)是(shi)必(bi)須(xu)加(jia)快(kuai)聯(lian)合(he)兼(jian)並(bing)的(de)步(bu)代(dai),引(yin)進(jin)先(xian)進(jin)技(ji)術(shu),早(zao)日(ri)在(zai)我(wo)國(guo)建(jian)成(cheng)具(ju)有(you)世(shi)界(jie)一(yi)流(liu)技(ji)術(shu)水(shui)平(ping)的(de)競(jing)爭(zheng)能(neng)力(li)的(de)專(zhuan)業(ye)化(hua),隻(zhi)有(you)這(zhe)樣(yang),才(cai)能(neng)實(shi)現(xian)液(ye)力(li)機(ji)械(xie)產(chan)品(pin)的(de)專(zhuan)業(ye)化(hua)、係列化與通用化,使該係列產品具有旺盛的生命力。
(3)在(zai)輪(lun)胎(tai)式(shi)工(gong)程(cheng)機(ji)械(xie)驅(qu)動(dong)橋(qiao)中(zhong)推(tui)廣(guang)應(ying)用(yong)自(zi)鎖(suo)式(shi)防(fang)滑(hua)差(cha)速(su)器(qi)和(he)濕(shi)式(shi)製(zhi)動(dong)器(qi),是(shi)提(ti)高(gao)我(wo)國(guo)工(gong)程(cheng)機(ji)械(xie)驅(qu)動(dong)橋(qiao)產(chan)品(pin)技(ji)術(shu)水(shui)平(ping)的(de)途(tu)徑(jing)之(zhi)一(yi)。自(zi)鎖(suo)式(shi)防(fang)滑(hua)差(cha)速(su)器(qi)既(ji)能(neng)自(zi)動(dong)實(shi)現(xian)扭(niu)矩(ju)在(zai)左(zuo)右(you)車(che)輪(lun)間(jian)的(de)不(bu)等(deng)分(fen)配(pei),以(yi)充(chong)分(fen)利(li)用(yong)車(che)輛(liang)牽(qian)引(yin)力(li),又(you)可(ke)以(yi)明(ming)顯(xian)地(di)提(ti)高(gao)車(che)輛(liang)的(de)越(yue)野(ye)性(xing)能(neng)和(he)經(jing)濟(ji)性(xing);濕式製動器具有較高的耐用性和可靠性,其使用壽命比幹式鉗盤製動器高1.5倍以上,且製動容量大,製動性能好。在國外大中型輪胎式工程機械中已被廣泛采用,也應該大力推廣。
(4)在履帶式工程機械的後橋中普遍采用單功率流的轉向離合器和製動器,使車輛左右轉向隻有一個R=Bdezhuanxiangbanjing,qiyuzhuanxiangbanjingjunjiezhuyumocayuanjiandedahualaishixian,jizaochengleleyanzhongdegonglvsunshi,youjiangdilemocayuanjiandeshiyongshouming。weiletigaozhuanxiangxingneng,jianshaogonglvsunshi,yinggaizaiwoguojiakuaiyanzhikaifaleisiyumeiguoCAT公司D8N履帶式推土機的動力差速式轉向機構。
發動機功率大部分經過變速係統輸入中央主傳動,另一部分功率經傳向液壓泵—馬達輸入第Ⅰ行星排的齒圈。設計動力差速式轉向機構時應保證:①當馬達速度不等於零時,左右輸出速度相等,以保證推土機具有良好的直線行駛性能。②當中央主傳動的速度等於零時,轉向液壓馬達使左右輸出的速度相等但方向相所,此時推土機圍繞其中心實現原位轉向,即R=B/2。③youyuyeyamadakewujibiansuheshuanghexuanzhuan,shixianlezuoyoushuchusuduchawujijingquekongzhi,shituitujidezhuanxiangbanjingkewujitiaozheng,qiezhuanxiangpingwen,gaishanlezhuanxianggaixingneng,shixianlewugonglvsunshi。
3、靜液壓傳動裝置的應用
靜jing液ye壓ya傳chuan動dong由you於yu具ju有you無wu級ji變bian速su,調tiao速su範fan圍wei寬kuan,可ke以yi實shi現xian恒heng扭niu或huo恒heng功gong率lv調tiao速su,容rong易yi實shi現xian電dian控kong等deng優you點dian,在zai工gong程cheng機ji械xie中zhong具ju有you良liang好hao的de應ying用yong前qian景jing。但dan是shi在zai鏟chan土tu運yun輸shu機ji械xie和he起qi重zhong機ji械xie中zhong作zuo為wei主zhu要yao傳chuan動dong就jiu用yong卻que很hen少shao,其qi主zhu要yao問wen題ti是shi在zai於yu國guo內nei液ye壓ya元yuan件jian質zhi量liang差cha,而er國guo外wai的de液ye壓ya元yuan件jian價jia格ge又you太tai高gao,會hui造zao成cheng主zhu同tong成cheng本ben過guo高gao。
90niandaiyilai,guoneiyiyinjinledeguolindegongsijingyeyachache,yijilibohaiergongsijingyeyatuitujidezhuangzaiji,danzaiguoneishichangsuozhanfenehenxiao。congguoneigongchengjixieshichangdeshijichufa,benwenduijingyeyachuandongzaiguoneidetuiguangyingyongtichutantaoxingdeyijianruxia:
(1)靜液壓傳動叉車在發達國家已經被廣泛采用,由於國內部分倉庫、碼頭和工廠等使用部門對叉車的機動性能(尤其是低速性能)、zaoshengyijingyoujiaogaodeyaoqiu,yincizhexiebumenzhengzaichengweiguoneijingyeyachacheyonghu。guoneichacheheyeyayuanjianshengchanqiyeyinggaikandaojingyeyachachedelianghaoqianjing,lianheyanjiukaifashihewoguoguoqingdechachejingyeyaxitong,tigongxingnengxianjin,gongzuokekao,jiageshizhongdechanpin。yekeyicaiyongyuguojijingyeyayuanjianzhizaogongsilianhekaifadefangshi,jiakuaikaifadesudu。
(2)中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie由you於yu具ju有you挖wa掘jue,裝zhuang載zai,叉cha車che和he起qi重zhong等deng多duo功gong能neng,在zai發fa達da國guo家jia已yi經jing得de到dao了le廣guang泛fan的de應ying用yong。隨sui著zhe我wo國guo經jing濟ji建jian設she尤you其qi是shi城cheng市shi建jian設she的de發fa展zhan,中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie也ye將jiang在zai我wo國guo推tui廣guang應ying用yong,而er它ta們men無wu疑yi將jiang首shou先xian采cai用yong靜jing液ye壓ya傳chuan動dong作zuo為wei其qi主zhu要yao傳chuan動dong裝zhuang置zhi。國guo內nei工gong程cheng機ji械xie企qi業ye應ying該gai看kan到dao中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie的de發fa前qian景jing,聯lian合he國guo內nei外wai靜jing液ye壓ya元yuan件jian生sheng產chan企qi業ye共gong同tong開kai展zhan對dui它ta們men的de研yan究jiu開kai發fa,以yi促cu進jin中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie在zai我wo國guo的de發fa展zhan。
(3)zaiguoneidaxingchantuyunshuheqizhongjixiezhong,youyupeitaodejingyeyayudianzikongzhiyuanjiandejishunanduda,jiagetaigao,zaiguoneiyonghuzhongnanyijieshou。yinci,zaiwoguozanshibuyijiangjingyeyachuandongyanjiukaifadezhongdianfangzaiyudaxingchantuyunshuheqizhongjixiepeitaoshang,eryingjiangzhongdianfangzaishangshuliangleigongchengjixieshang。