http://www.kadhoai.com.cn 2026-04-15 08:56:20 來源:廣東西克智能科技有限公司
如ru果guo您nin自zi己ji經jing曆li過guo這zhe種zhong麻ma煩fan,您nin就jiu會hui明ming白bai在zai安an裝zhuang一yi件jian新xin家jia具ju時shi某mou個ge零ling部bu件jian丟diu失shi或huo錯cuo誤wu是shi多duo麼me惱nao人ren的de一yi件jian事shi。為wei了le保bao證zheng產chan品pin質zhi量liang和he客ke戶hu滿man意yi度du,生sheng產chan線xian最zui後hou的de監jian控kong過guo程cheng非fei常chang必bi要yao。這zhe些xie工gong作zuo包bao括kuo檢jian查zha並bing確que保bao包bao裝zhuang中zhong的de產chan品pin準zhun確que無wu誤wu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
zairengongbaozhuangguochengzhong,chacuohecuowubukebimian,zhejiushiweihebixuzaixiayoujinxingwanzhengxingjianzhadeyuanyin。zhexierengongzhixingdezhiliangkongzhiguochengchengbengaoangqiefeichanghaoshi,bingqierengranwufabaozhengyizhixing。jiaoyaochishideConVer質zhi量liang控kong製zhi係xi統tong為wei您nin提ti供gong了le一yi種zhong絕jue佳jia的de解jie決jue方fang案an。這zhe種zhong全quan自zi動dong的de解jie決jue方fang案an可ke以yi檢jian查zha包bao裝zhuang箱xiang或huo容rong器qi內nei是shi否fou正zheng確que填tian裝zhuang,以yi及ji是shi否fou包bao含han了le所suo需xu的de所suo有you部bu件jian。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信xin息xi。隨sui後hou,係xi統tong將jiang會hui把ba采cai集ji的de圖tu像xiang信xin息xi與yu預yu先xian示shi教jiao的de參can考kao圖tu像xiang進jin行xing實shi時shi比bi對dui。如ru果guo發fa現xian任ren何he不bu同tong,係xi統tong將jiang立li刻ke停ting止zhi傳chuan送song帶dai。信xin號hao指zhi示shi燈deng和he監jian控kong顯xian示shi屏ping可ke以yi為wei操cao作zuo者zhe提ti供gong重zhong要yao的de支zhi持chi和he說shuo明ming,從cong而er盡jin快kuai地di糾jiu正zheng包bao裝zhuang錯cuo誤wu。ConVer係xi統tong特te別bie適shi用yong於yu提ti供gong各ge種zhong不bu同tong產chan品pin的de公gong司si,不bu管guan是shi大da批pi量liang還hai是shi小xiao批pi量liang的de產chan品pin。這zhe是shi因yin為wei數shu秒miao之zhi間jian即ji可ke實shi現xian產chan品pin的de更geng換huan。毫hao無wu意yi外wai的de是shi,一yi家jia大da型xing家jia具ju製zhi造zao商shang現xian在zai也ye開kai始shi使shi用yongSICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包bao裝zhuang家jia具ju是shi一yi個ge複fu雜za的de過guo程cheng,這zhe也ye導dao致zhi了le非fei常chang容rong易yi出chu錯cuo。零ling部bu件jian通tong過guo手shou動dong或huo通tong過guo機ji器qi人ren半ban自zi動dong地di包bao裝zhuang到dao箱xiang中zhong。家jia具ju的de種zhong類lei繁fan多duo,並bing且qie每mei種zhong家jia具ju都dou包bao含han各ge種zhong不bu同tong的de部bu件jian,例li如ru麵mian板ban、螺(luo)釘(ding)和(he)鉸(jiao)鏈(lian)等(deng)。然(ran)而(er),家(jia)具(ju)產(chan)品(pin)經(jing)常(chang)采(cai)用(yong)相(xiang)對(dui)簡(jian)單(dan)的(de)部(bu)件(jian)製(zhi)造(zao),這(zhe)些(xie)部(bu)件(jian)的(de)差(cha)別(bie)可(ke)能(neng)非(fei)常(chang)細(xi)微(wei),例(li)如(ru)隻(zhi)是(shi)一(yi)個(ge)安(an)裝(zhuang)孔(kong)的(de)差(cha)別(bie)。這(zhe)就(jiu)是(shi)為(wei)何(he)在(zai)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong)家(jia)具(ju)部(bu)件(jian)很(hen)容(rong)易(yi)被(bei)遺(yi)忘(wang)或(huo)混(hun)淆(xiao)的(de)原(yuan)因(yin)。這(zhe)個(ge)現(xian)象(xiang)在(zai)日(ri)用(yong)消(xiao)費(fei)品(pin)行(xing)業(ye)的(de)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong)非(fei)常(chang)常(chang)見(jian)。例(li)如(ru),某(mou)些(xie)部(bu)件(jian)可(ke)能(neng)必(bi)須(xu)分(fen)層(ceng)包(bao)裝(zhuang),每(mei)個(ge)部(bu)件(jian)必(bi)須(xu)準(zhun)確(que)地(di)放(fang)置(zhi)在(zai)另(ling)一(yi)個(ge)部(bu)件(jian)的(de)上(shang)麵(mian)(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
為(wei)了(le)向(xiang)徹(che)底(di)檢(jian)驗(yan)過(guo)程(cheng)提(ti)供(gong)示(shi)教(jiao)參(can)考(kao)圖(tu)像(xiang),在(zai)係(xi)統(tong)處(chu)於(yu)示(shi)教(jiao)模(mo)式(shi)下(xia),將(jiang)已(yi)包(bao)裝(zhuang)的(de)目(mu)標(biao)對(dui)象(xiang)一(yi)次(ci)性(xing)通(tong)過(guo)包(bao)裝(zhuang)過(guo)程(cheng)的(de)所(suo)有(you)站(zhan)點(dian)。操(cao)作(zuo)員(yuan)可(ke)使(shi)用(yong)合(he)適(shi)站(zhan)點(dian)的(de)監(jian)控(kong)器(qi)設(she)置(zhi)參(can)數(shu)(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVerxitongbingbuhuijianyantuxiangshifouwanquanpipei,ershishituzaizhidingquyuneishibiezhexietedingdetezheng,buguanmubiaoduixiangdeyanseheyangshiruhe。caozuoyuankeyijiangyanzhenggongjucanshuyimobanfangshibaocun,congerkeyizairenheshijianzhongxinfangwenheliyongzhexiecanshushezhi。zhezhongshejixianzhujiasulegenggaichanpinjipiliangdesudu,shumiaozhijianjikegenghuanyizhongxindechanpin。ciwai,zhiguandepeizhigongnengyeyiweizhexitongdecaozuofeichangjiandan,shenzhimeiyouchuanganqishiyongjingyanderendoukeyicaozuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICK公gong司si提ti供gong預yu先xian調tiao校xiao的de交jiao鑰yao匙chi式shi完wan整zheng係xi統tong,係xi統tong部bu件jian之zhi間jian能neng夠gou完wan美mei配pei合he。此ci外wai,除chu了le校xiao正zheng包bao裝zhuang錯cuo誤wu之zhi外wai,係xi統tong記ji錄lu的de測ce量liang數shu據ju和he圖tu像xiang還hai可ke用yong於yu其qi它ta用yong途tu,例li如ru,這zhe些xie測ce量liang結jie果guo可ke在zai隨sui後hou的de係xi統tong評ping估gu中zhong用yong於yu識shi別bie上shang遊you生sheng產chan過guo程cheng中zhong未wei被bei發fa現xian的de錯cuo誤wu。這zhe就jiu是shiConVer係統在有效優化質量控製過程中的貢獻。