科技視點:激光繡花一體機 紡機行業的新寵(上)
http://www.kadhoai.com.cn 2026-04-09 16:09:57 來源:互聯網
suizhequanqiujingjidechixushengwen,tebieshizhongguojingjidekuaisuwendingfazhan,xiaofeishichangzhengzaifashengzhejijiershenkedebianhua,zheyibianhuayeweigongyejingjizhuruleyijiqiangxinzhen。
眾所周知,在“衣食住行”的物質生活層麵裏,衣是排在第一位的,所謂“愛美之心人皆有之”,服(fu)裝(zhuang)注(zhu)定(ding)是(shi)每(mei)一(yi)個(ge)人(ren)人(ren)生(sheng)中(zhong)最(zui)為(wei)亮(liang)麗(li)的(de)生(sheng)活(huo)元(yuan)素(su),這(zhe)也(ye)決(jue)定(ding)了(le)紡(fang)織(zhi)服(fu)裝(zhuang)在(zai)工(gong)業(ye)經(jing)濟(ji)中(zhong)的(de)絕(jue)對(dui)重(zhong)要(yao)地(di)位(wei)。經(jing)濟(ji)態(tai)勢(shi)的(de)持(chi)續(xu)高(gao)走(zou),自(zi)然(ran)也(ye)一(yi)衣(yi)帶(dai)水(shui)的(de)為(wei)紡(fang)織(zhi)工(gong)業(ye)提(ti)供(gong)了(le)前(qian)所(suo)未(wei)有(you)的(de)發(fa)展(zhan)機(ji)遇(yu)。
這zhe是shi一yi個ge發fa展zhan的de時shi代dai,更geng是shi一yi個ge創chuang新xin的de時shi代dai,伴ban隨sui著zhe紡fang織zhi服fu裝zhuang業ye的de不bu斷duan演yan進jin,越yue來lai越yue多duo的de技ji術shu和he工gong藝yi也ye被bei應ying用yong到dao生sheng產chan之zhi中zhong,除chu了le傳chuan統tong縫feng製zhi設she備bei的de不bu斷duan出chu新xin,激ji光guang這zhe一yi新xin興xing技ji術shu也ye因yin其qi獨du特te的de魅mei力li在zai紡fang織zhi工gong業ye中zhong發fa揮hui著zhe越yue來lai越yue重zhong要yao的de作zuo用yong。
首先,它的出現滿足了終端消費市場日益多元化、差異化的個性需求,豐富了工藝形式,更豐富了產品結構和消費品市場。
其次,對於紡織服裝企業而言,它代表的是更環保、更節約、更高效、更(geng)科(ke)學(xue)的(de)生(sheng)產(chan)方(fang)式(shi),它(ta)的(de)出(chu)現(xian),更(geng)好(hao)的(de)迎(ying)合(he)了(le)政(zheng)策(ce)和(he)行(xing)業(ye)發(fa)展(zhan)趨(qu)勢(shi)。此(ci)外(wai),其(qi)嶄(zhan)新(xin)的(de)工(gong)藝(yi)形(xing)式(shi)和(he)科(ke)技(ji)含(han)量(liang)也(ye)為(wei)縫(feng)製(zhi)設(she)備(bei)的(de)結(jie)構(gou)調(tiao)整(zheng)和(he)升(sheng)級(ji)換(huan)代(dai)提(ti)供(gong)了(le)全(quan)新(xin)的(de)解(jie)決(jue)方(fang)案(an),並(bing)將(jiang)為(wei)紡(fang)織(zhi)服(fu)裝(zhuang)產(chan)品(pin)品(pin)質(zhi)及(ji)附(fu)加(jia)值(zhi)、紡織服裝企業核心競爭力的提升帶來不可估量的影響。正所謂“寸有所長,尺有所短”,buguanshichuantongshebeihaishijiguangshebei,zaibuduanqianghuazishenyoushidetongshiyebukebimiandeyouzhezijideduanban。yinci,ruhesuoxiaolieshi,ruheshixianliangzhedeyoushihubu,bianchenglezhongduoqiyezhengxiangpojiedeketi。
繡花機就是一個例子。
自從1828年Joshua Heilman生產出全球第一台手搖繡花機,隨著科技的發展,180年來,繡花技術取得了巨大而長足的進步。與之相應的是,繡花機的產銷量也是逐年遞增,據中國縫製機械協會統計,僅在2006年1月-8月,我國單頭繡花機銷量就達到了16424台,而多頭繡花機的銷量也上升到了15009台,同比增長46.50%。這一數據至少暗示了兩個信息:第一,繡花機市場特別是多頭繡花機市場前景相當廣闊;第二,繡花工藝越來越受到市場的追捧,並已步入高速成長期。
即便如此,但業內人士並不感到樂觀。
因yin為wei,在zai實shi際ji生sheng產chan中zhong,繡xiu花hua不bu僅jin僅jin隻zhi是shi電dian腦nao繡xiu花hua,絕jue大da多duo數shu繡xiu花hua產chan品pin特te別bie是shi中zhong高gao端duan產chan品pin都dou包bao括kuo切qie割ge工gong藝yi在zai內nei,作zuo為wei一yi道dao重zhong要yao工gong序xu,切qie割ge的de質zhi量liang將jiang最zui終zhong影ying響xiang到dao產chan品pin的de品pin質zhi。但dan多duo年nian以yi來lai一yi直zhi困kun擾rao業ye界jie的de是shi,雖sui說shuo繡xiu花hua和he切qie割ge技ji術shu在zai各ge自zi領ling域yu都dou在zai不bu斷duan進jin步bu,但dan由you於yu行xing業ye的de差cha異yi以yi及ji技ji術shu原yuan因yin,兩liang者zhe的de創chuang新xin與yu發fa展zhan走zou的de隻zhi是shi“各自為政”dedaolu,ronghewucongtanqi,jiaoliuzhishangtanbing,hexindeqiegeduiweijijingduwentigengshiwufaqudezhidetupo,zheyezaiyidingchengdushangzhiyuezhexingyedejinyibufazhan。
zaixianyoudiannaoxiuhuagongyizhong,youlianggebuzhouhenzhongyao,jitiebuxiuqiandeqiegehexiuhuahouxialiaodeqiege。zaichuantongdejiagonggongyizhong,xiuqianqiegecaiyongdedaomojiagongfangshi,qiquexianzaiyu,rongyichanshengzhiwuxubian,qiejiagongjingdushoudaomoxianzhi,yixingtuxingnanyijiagong,daomodezhizuozhouqichang,chengbengao,xiugaichicunbufangbian,zhexiequexianzaihendachengdushangyingxiangletiebuxiuhuadepinzhi。erxiuhouxialiaoqiege,daduocaiyongdeshireqiejiagongfangshi,gaifangshizhuyaoquexianzaiyuqiebianfengxida、邊bian緣yuan發fa黃huang發fa硬ying,且qie難nan以yi對dui位wei。若ruo是shi遇yu到dao異yi形xing圖tu形xing,則ze不bu得de不bu依yi靠kao人ren工gong裁cai剪jian,但dan手shou工gong容rong易yi散san邊bian,精jing度du上shang更geng無wu法fa保bao證zheng,很hen容rong易yi產chan生sheng低di質zhi品pin和he廢fei品pin,若ruo是shi遇yu到dao批pi量liang生sheng產chan,效xiao率lv則ze更geng低di,大da大da損sun耗hao了le人ren力li、物力和時間,並造成直接成本的增加。
正(zheng)是(shi)因(yin)為(wei)傳(chuan)統(tong)方(fang)式(shi)的(de)缺(que)陷(xian)明(ming)顯(xian),所(suo)以(yi),急(ji)需(xu)有(you)一(yi)種(zhong)先(xian)進(jin)的(de)加(jia)工(gong)方(fang)式(shi)來(lai)取(qu)代(dai)這(zhe)兩(liang)種(zhong)舊(jiu)的(de)加(jia)工(gong)方(fang)式(shi),激(ji)光(guang)切(qie)割(ge)設(she)備(bei)的(de)應(ying)用(yong),可(ke)以(yi)說(shuo)是(shi)給(gei)繡(xiu)花(hua)工(gong)藝(yi)注(zhu)入(ru)了(le)一(yi)股(gu)新(xin)鮮(xian)血(xue)液(ye)。
jiguangjiagongsuiranyeshuyurejiagongfangshi,danyouyujiguangdejujiaoxinggao,zhaosheguangbanxianxi,rekuosanquxiao,yincijishiheduifangzhixianweimianliaodeqiege。jutibiaoxianzaiqiegesudukuai、成本低、加工麵料範圍廣泛、切口平滑無飛邊、自動收口、無變形、不受圖形限製、無wu需xu刀dao模mo等deng等deng。這zhe使shi得de激ji光guang加jia工gong成cheng為wei業ye內nei公gong認ren的de替ti代dai方fang式shi,但dan對dui於yu激ji光guang切qie割ge機ji而er言yan,由you於yu圖tu形xing幅fu麵mian大da,構gou圖tu精jing細xi複fu雜za,因yin此ci即ji便bian是shi帶dai有you自zi動dong識shi別bie功gong能neng的de激ji光guang切qie割ge機ji,在zai對dui位wei上shang也ye很hen難nan實shi現xian準zhun確que切qie割ge;特(te)別(bie)是(shi)複(fu)雜(za)和(he)鏤(lou)空(kong)圖(tu)形(xing)的(de)成(cheng)品(pin)率(lv)相(xiang)對(dui)較(jiao)低(di),無(wu)法(fa)一(yi)次(ci)成(cheng)形(xing),這(zhe)樣(yang)最(zui)終(zhong)影(ying)響(xiang)了(le)成(cheng)品(pin)率(lv)的(de)提(ti)高(gao)。此(ci)外(wai),繡(xiu)花(hua)和(he)切(qie)割(ge)兩(liang)道(dao)分(fen)開(kai)的(de)工(gong)序(xu)也(ye)占(zhan)用(yong)了(le)大(da)量(liang)的(de)加(jia)工(gong)時(shi)間(jian)和(he)場(chang)地(di)。
如ru何he實shi現xian繡xiu花hua與yu切qie割ge的de精jing準zhun對dui位wei,如ru何he最zui大da限xian度du的de提ti高gao繡xiu品pin質zhi量liang,如ru何he進jin一yi步bu提ti高gao效xiao率lv,如ru何he更geng好hao的de壓ya縮suo加jia工gong時shi間jian和he成cheng本ben,再zai次ci成cheng為wei了le世shi界jie的de難nan題ti。
就jiu在zai眾zhong多duo企qi業ye淺qian嚐chang輒zhe止zhi或huo是shi無wu功gong而er返fan的de時shi候hou,作zuo為wei國guo內nei一yi家jia專zhuan注zhu於yu紡fang織zhi服fu裝zhuang激ji光guang應ying用yong的de公gong司si,金jin運yun激ji光guang悄qiao然ran地di宣xuan告gao了le這zhe一yi難nan題ti的de破po解jie。經jing過guo幾ji年nian的de潛qian心xin研yan究jiu和he反fan複fu論lun證zheng,2007年(nian),他(ta)們(men)成(cheng)功(gong)推(tui)出(chu)了(le)業(ye)內(nei)首(shou)創(chuang)的(de)激(ji)光(guang)繡(xiu)花(hua)一(yi)體(ti)機(ji)。該(gai)設(she)備(bei)開(kai)創(chuang)性(xing)的(de)將(jiang)激(ji)光(guang)切(qie)割(ge)技(ji)術(shu)同(tong)傳(chuan)統(tong)電(dian)腦(nao)繡(xiu)花(hua)順(shun)利(li)嫁(jia)接(jie),實(shi)現(xian)了(le)繡(xiu)花(hua)與(yu)切(qie)割(ge)在(zai)同(tong)一(yi)台(tai)設(she)備(bei)上(shang)的(de)完(wan)美(mei)合(he)一(yi)。
tadechenggongwenshi,bujinyanxulejiguangjiduichuantongxiuhuaqiegedeyoushi,gengmibuleduiweidengfangmiandebuzu,chengweiqiegegongyicongrengongdaojixiezaidaojiguangzhihou,zaixiaolvhexiaoguoshangdezaiyicifeiyue。jiguangxiuhuayitijichedigaibianlechuantongxiuhuajidejiagongfangshi,kaichuangleyizhongxindegongyimoshi,yeweixiuhuayezhuruleyiguxindehuoli。