http://www.kadhoai.com.cn 2026-04-23 18:10:52 來源:廣東西克智能科技有限公司
ruguoninzijijingliguozhezhongmafan,ninjiuhuimingbaizaianzhuangyijianxinjiajushimougelingbujiandiushihuocuowushiduomenaorendeyijianshi。weilebaozhengchanpinzhilianghekehumanyidu,shengchanxianzuihoudejiankongguochengfeichangbiyao。zhexiegongzuobaokuojianzhabingquebaobaozhuangzhongdechanpinzhunquewuwu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
在(zai)人(ren)工(gong)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong),差(cha)錯(cuo)和(he)錯(cuo)誤(wu)不(bu)可(ke)避(bi)免(mian),這(zhe)就(jiu)是(shi)為(wei)何(he)必(bi)須(xu)在(zai)下(xia)遊(you)進(jin)行(xing)完(wan)整(zheng)性(xing)檢(jian)查(zha)的(de)原(yuan)因(yin)。這(zhe)些(xie)人(ren)工(gong)執(zhi)行(xing)的(de)質(zhi)量(liang)控(kong)製(zhi)過(guo)程(cheng)成(cheng)本(ben)高(gao)昂(ang)且(qie)非(fei)常(chang)耗(hao)時(shi),並(bing)且(qie)仍(reng)然(ran)無(wu)法(fa)保(bao)證(zheng)一(yi)致(zhi)性(xing)。交(jiao)鑰(yao)匙(chi)式(shi)的(de)ConVer質(zhi)量(liang)控(kong)製(zhi)係(xi)統(tong)為(wei)您(nin)提(ti)供(gong)了(le)一(yi)種(zhong)絕(jue)佳(jia)的(de)解(jie)決(jue)方(fang)案(an)。這(zhe)種(zhong)全(quan)自(zi)動(dong)的(de)解(jie)決(jue)方(fang)案(an)可(ke)以(yi)檢(jian)查(zha)包(bao)裝(zhuang)箱(xiang)或(huo)容(rong)器(qi)內(nei)是(shi)否(fou)正(zheng)確(que)填(tian)裝(zhuang),以(yi)及(ji)是(shi)否(fou)包(bao)含(han)了(le)所(suo)需(xu)的(de)所(suo)有(you)部(bu)件(jian)。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信(xin)息(xi)。隨(sui)後(hou),係(xi)統(tong)將(jiang)會(hui)把(ba)采(cai)集(ji)的(de)圖(tu)像(xiang)信(xin)息(xi)與(yu)預(yu)先(xian)示(shi)教(jiao)的(de)參(can)考(kao)圖(tu)像(xiang)進(jin)行(xing)實(shi)時(shi)比(bi)對(dui)。如(ru)果(guo)發(fa)現(xian)任(ren)何(he)不(bu)同(tong),係(xi)統(tong)將(jiang)立(li)刻(ke)停(ting)止(zhi)傳(chuan)送(song)帶(dai)。信(xin)號(hao)指(zhi)示(shi)燈(deng)和(he)監(jian)控(kong)顯(xian)示(shi)屏(ping)可(ke)以(yi)為(wei)操(cao)作(zuo)者(zhe)提(ti)供(gong)重(zhong)要(yao)的(de)支(zhi)持(chi)和(he)說(shuo)明(ming),從(cong)而(er)盡(jin)快(kuai)地(di)糾(jiu)正(zheng)包(bao)裝(zhuang)錯(cuo)誤(wu)。ConVer係(xi)統(tong)特(te)別(bie)適(shi)用(yong)於(yu)提(ti)供(gong)各(ge)種(zhong)不(bu)同(tong)產(chan)品(pin)的(de)公(gong)司(si),不(bu)管(guan)是(shi)大(da)批(pi)量(liang)還(hai)是(shi)小(xiao)批(pi)量(liang)的(de)產(chan)品(pin)。這(zhe)是(shi)因(yin)為(wei)數(shu)秒(miao)之(zhi)間(jian)即(ji)可(ke)實(shi)現(xian)產(chan)品(pin)的(de)更(geng)換(huan)。毫(hao)無(wu)意(yi)外(wai)的(de)是(shi),一(yi)家(jia)大(da)型(xing)家(jia)具(ju)製(zhi)造(zao)商(shang)現(xian)在(zai)也(ye)開(kai)始(shi)使(shi)用(yong)SICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包(bao)裝(zhuang)家(jia)具(ju)是(shi)一(yi)個(ge)複(fu)雜(za)的(de)過(guo)程(cheng),這(zhe)也(ye)導(dao)致(zhi)了(le)非(fei)常(chang)容(rong)易(yi)出(chu)錯(cuo)。零(ling)部(bu)件(jian)通(tong)過(guo)手(shou)動(dong)或(huo)通(tong)過(guo)機(ji)器(qi)人(ren)半(ban)自(zi)動(dong)地(di)包(bao)裝(zhuang)到(dao)箱(xiang)中(zhong)。家(jia)具(ju)的(de)種(zhong)類(lei)繁(fan)多(duo),並(bing)且(qie)每(mei)種(zhong)家(jia)具(ju)都(dou)包(bao)含(han)各(ge)種(zhong)不(bu)同(tong)的(de)部(bu)件(jian),例(li)如(ru)麵(mian)板(ban)、luodinghejiaoliandeng。raner,jiajuchanpinjingchangcaiyongxiangduijiandandebujianzhizao,zhexiebujiandechabiekenengfeichangxiwei,liruzhishiyigeanzhuangkongdechabie。zhejiushiweihezaibaozhuangguochengzhongjiajubujianhenrongyibeiyiwanghuohunxiaodeyuanyin。zhegexianxiangzairiyongxiaofeipinxingyedebaozhuangguochengzhongfeichangchangjian。liru,mouxiebujiankenengbixufencengbaozhuang,meigebujianbixuzhunquedifangzhizailingyigebujiandeshangmian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
為wei了le向xiang徹che底di檢jian驗yan過guo程cheng提ti供gong示shi教jiao參can考kao圖tu像xiang,在zai係xi統tong處chu於yu示shi教jiao模mo式shi下xia,將jiang已yi包bao裝zhuang的de目mu標biao對dui象xiang一yi次ci性xing通tong過guo包bao裝zhuang過guo程cheng的de所suo有you站zhan點dian。操cao作zuo員yuan可ke使shi用yong合he適shi站zhan點dian的de監jian控kong器qi設she置zhi參can數shu(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVer係xi統tong並bing不bu會hui檢jian驗yan圖tu像xiang是shi否fou完wan全quan匹pi配pei,而er是shi試shi圖tu在zai指zhi定ding區qu域yu內nei識shi別bie這zhe些xie特te定ding的de特te征zheng,不bu管guan目mu標biao對dui象xiang的de顏yan色se和he樣yang式shi如ru何he。操cao作zuo員yuan可ke以yi將jiang驗yan證zheng工gong具ju參can數shu以yi模mo板ban方fang式shi保bao存cun,從cong而er可ke以yi在zai任ren何he時shi間jian重zhong新xin訪fang問wen和he利li用yong這zhe些xie參can數shu設she置zhi。這zhe種zhong設she計ji顯xian著zhu加jia速su了le更geng改gai產chan品pin及ji批pi量liang的de速su度du,數shu秒miao之zhi間jian即ji可ke更geng換huan一yi種zhong新xin的de產chan品pin。此ci外wai,直zhi觀guan的de配pei置zhi功gong能neng也ye意yi味wei著zhe係xi統tong的de操cao作zuo非fei常chang簡jian單dan,甚shen至zhi沒mei有you傳chuan感gan器qi使shi用yong經jing驗yan的de人ren都dou可ke以yi操cao作zuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICKgongsitigongyuxiantiaoxiaodejiaoyaochishiwanzhengxitong,xitongbujianzhijiannenggouwanmeipeihe。ciwai,chulexiaozhengbaozhuangcuowuzhiwai,xitongjiludeceliangshujuhetuxianghaikeyongyuqitayongtu,liru,zhexieceliangjieguokezaisuihoudexitongpingguzhongyongyushibieshangyoushengchanguochengzhongweibeifaxiandecuowu。zhejiushiConVer係統在有效優化質量控製過程中的貢獻。