http://www.kadhoai.com.cn 2026-04-08 08:23:29 來源:TOM
jinnianlai,bansuiwoguogongyejiqirenchanyedefazhan,xuduoyuanbenyilairengongdezhizaoxingye,yinjingongyejiqirentidaichuantongdelaodongli,congerdadaojiangdichengben,tigaoshengchanxiaolvdexiaoguo。duiyuqiyeeryan,gongyejiqirenguanliyuweihubaoyangshiyigexinxingdejishugongzhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡(jin)管(guan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)應(ying)用(yong)量(liang)越(yue)來(lai)越(yue)大(da),但(dan)相(xiang)關(guan)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)企(qi)業(ye)和(he)應(ying)用(yong)性(xing)人(ren)才(cai)卻(que)極(ji)度(du)缺(que)乏(fa),不(bu)能(neng)滿(man)足(zu)日(ri)益(yi)增(zeng)長(chang)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)需(xu)求(qiu)。根(gen)據(ju)機(ji)器(qi)人(ren)十(shi)三(san)五(wu)產(chan)業(ye)發(fa)展(zhan)規(gui)劃(hua),預(yu)計(ji)到(dao)2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在(zai)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)看(kan)來(lai),目(mu)前(qian)中(zhong)國(guo)工(gong)業(ye)機(ji)器(qi)人(ren)處(chu)於(yu)高(gao)速(su)發(fa)展(zhan)的(de)時(shi)期(qi),無(wu)論(lun)是(shi)進(jin)口(kou)工(gong)業(ye)機(ji)器(qi)人(ren)還(hai)是(shi)國(guo)產(chan)工(gong)業(ye)機(ji)器(qi)人(ren),都(dou)在(zai)快(kuai)速(su)發(fa)展(zhan),而(er)一(yi)些(xie)企(qi)業(ye)受(shou)製(zhi)於(yu)自(zi)身(shen)成(cheng)本(ben)等(deng)因(yin)素(su),沒(mei)有(you)配(pei)備(bei)相(xiang)應(ying)的(de)技(ji)術(shu)人(ren)員(yuan),導(dao)致(zhi)機(ji)器(qi)人(ren)的(de)後(hou)續(xu)服(fu)務(wu)跟(gen)不(bu)上(shang),尤(you)其(qi)在(zai)機(ji)器(qi)人(ren)維(wei)保(bao)方(fang)麵(mian),更(geng)是(shi)相(xiang)對(dui)欠(qian)缺(que)。董(dong)永(yong)軍(jun)表(biao)示(shi),機(ji)器(qi)人(ren)維(wei)保(bao)不(bu)到(dao)位(wei),將(jiang)導(dao)致(zhi)機(ji)器(qi)人(ren)不(bu)能(neng)正(zheng)常(chang)運(yun)行(xing),影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)工(gong)作(zuo)精(jing)度(du),甚(shen)至(zhi)影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)使(shi)用(yong)壽(shou)命(ming)。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健jian康kang運yun行xing等deng起qi著zhe十shi分fen重zhong要yao的de作zuo用yong。工gong業ye機ji器qi人ren維wei護hu保bao養yang對dui於yu機ji器qi人ren提ti高gao產chan品pin品pin質zhi和he生sheng產chan效xiao率lv,降jiang低di人ren力li成cheng本ben等deng有you著zhe重zhong要yao的de意yi義yi。這zhe就jiu要yao求qiu企qi業ye管guan理li層ceng需xu要yao高gao度du重zhong視shi,從cong製zhi度du上shang健jian全quan工gong業ye機ji器qi人ren的de維wei護hu保bao養yang管guan理li製zhi度du,提ti高gao機ji器qi人ren投tou運yun率lv;維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

juhagonggongzhedongshichangdongyongjunjieshao,hagongzhinengqixiazigongsihagonggongzhejiqirenshigongyejiqirenquanshengmingzhouqifuwushang,jiqirendeweibaoshijiqirenquanshengmingzhouqizhongbukehuoque、zhiguanzhongyaodehuanjiezhiyi,weikehudejiqirentigongdingzhihuadeweihubaoyangtaocan,shihagonggongzhedefuwutedianhechanyeyoushizhiyi。jiyuzhinengshidaidedaolai,gexiangjishubuduanshenhua,butongchanyerongheshengji,hagonggongzhejiangwenzhawenda、乘cheng風feng破po浪lang,與yu哈ha工gong智zhi能neng協xie同tong發fa展zhan,依yi托tuo哈ha工gong大da機ji器qi人ren集ji團tuan和he哈ha爾er濱bin工gong業ye大da學xue強qiang有you力li的de技ji術shu資zi源yuan優you勢shi,合he理li合he規gui發fa展zhan我wo們men的de品pin牌pai優you勢shi,主zhu動dong學xue習xi國guo內nei外wai先xian進jin技ji術shu和he管guan理li理li念nian,將jiang哈ha工gong共gong哲zhe全quan生sheng命ming周zhou期qi服fu務wu商shang的de品pin牌pai做zuo大da做zuo強qiang,在zai行xing業ye內nei形xing成cheng品pin牌pai優you勢shi,在zai國guo際ji上shang形xing成cheng品pin牌pai競jing爭zheng力li,為wei客ke戶hu以yi及ji上shang下xia遊you供gong應ying鏈lian的de平ping穩wen發fa展zhan保bao駕jia護hu航hang。
2018nian,hagonggongzheanyangjidichengli,zhuyaozhuanyecongshiershoujiqirenzaizhizao,weizhongxiaoqiyetigongzidonghuajiejuefangan。zaianyangjidichenglichuqi,hagonggongzheyijingzheshouzaishouhouhefuwushangweikehutigonggengjiaquanmiandebaozhang,suizhehagonggongzhewanshandejiqirenchanyelianbujuluodi,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自zi哈ha工gong共gong哲zhe落luo地di安an陽yang這zhe片pian中zhong原yuan大da地di以yi來lai,客ke戶hu保bao有you量liang迅xun速su提ti升sheng,國guo內nei外wai的de客ke戶hu數shu量liang也ye節jie節jie攀pan升sheng,已yi達da到dao數shu百bai家jia。對dui於yu全quan生sheng命ming周zhou期qi中zhong的de維wei保bao服fu務wu,客ke戶hu的de需xu求qiu呈cheng現xian飛fei躍yue式shi增zeng長chang。隨sui後hou,哈ha工gong共gong哲zhe於yu2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,布(bu)局(ju)長(chang)三(san)角(jiao),輻(fu)射(she)全(quan)中(zhong)國(guo)。哈(ha)工(gong)共(gong)哲(zhe)常(chang)州(zhou)基(ji)地(di)定(ding)位(wei)於(yu)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang),為(wei)工(gong)業(ye)機(ji)器(qi)人(ren)應(ying)用(yong)端(duan)提(ti)供(gong)全(quan)新(xin)及(ji)二(er)手(shou)機(ji)器(qi)人(ren)本(ben)體(ti)銷(xiao)售(shou)、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、jianshaofeiyongkaizhitigongdashujudezhichi。shuyeyouzhuangong,hagonggongzhejishutuanduijiangyigengjiazhuanyedejinengwanchenggeleiqiyededingzhixuqiu,rangkehugengweifangxin,gengyoubaozhang。ruci,kehubianyougengduodejinglitourudaochannengkuojian,congerdachenghuzhuhucudeshuangying。

hagonggongzhetigongdegongyejiqirendeweihuyubaoyang,zhuyaobaokuoyibanxingbaoyanghelixingweihu。lixingweihufenweikongzhiguiweihuhejiqirenbentixitongdeweihu。yibanxingbaoyangshizhijiqirencaozuozhezaikaijiqian,duishebeijinxingdianjian,querenshebeidewanhaoxingyijijiqirendeyuandianweizhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等deng。保bao養yang時shi間jian間jian隔ge主zhu要yao取qu決jue於yu環huan境jing條tiao件jian,以yi及ji機ji器qi人ren運yun行xing時shi數shu和he溫wen度du。機ji器qi係xi統tong的de電dian池chi是shi不bu可ke充chong電dian的de一yi次ci性xing電dian池chi,隻zhi在zai控kong製zhi櫃gui外wai部bu電dian源yuan斷duan電dian的de情qing況kuang下xia才cai工gong作zuo,其qi使shi用yong壽shou命ming大da約yue為wei7000小(xiao)時(shi)。定(ding)期(qi)檢(jian)查(zha)控(kong)製(zhi)器(qi)的(de)散(san)熱(re)情(qing)況(kuang),確(que)保(bao)控(kong)製(zhi)器(qi)沒(mei)有(you)被(bei)塑(su)料(liao)或(huo)其(qi)它(ta)材(cai)料(liao)所(suo)覆(fu)蓋(gai),控(kong)製(zhi)器(qi)周(zhou)圍(wei)有(you)足(zu)夠(gou)的(de)間(jian)隙(xi),並(bing)且(qie)遠(yuan)離(li)熱(re)源(yuan),控(kong)製(zhi)器(qi)頂(ding)部(bu)無(wu)雜(za)物(wu)堆(dui)放(fang),冷(leng)卻(que)風(feng)扇(shan)正(zheng)常(chang)工(gong)作(zuo),風(feng)扇(shan)進(jin)出(chu)口(kou)無(wu)堵(du)塞(sai)現(xian)象(xiang)。冷(leng)卻(que)器(qi)回(hui)路(lu)一(yi)般(ban)為(wei)免(mian)維(wei)護(hu)密(mi)閉(bi)係(xi)統(tong),需(xu)按(an)要(yao)求(qiu)定(ding)期(qi)檢(jian)查(zha)和(he)清(qing)潔(jie)外(wai)部(bu)空(kong)氣(qi)回(hui)路(lu)的(de)各(ge)個(ge)部(bu)件(jian),環(huan)境(jing)濕(shi)度(du)較(jiao)大(da)時(shi),需(xu)檢(jian)查(zha)排(pai)水(shui)口(kou)是(shi)否(fou)定(ding)期(qi)排(pai)水(shui)。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機ji械xie手shou底di座zuo和he手shou臂bi總zong是shi需xu要yao定ding期qi清qing洗xi,若ruo使shi用yong溶rong劑ji則ze應ying避bi免mian使shi用yong丙bing酮tong等deng強qiang溶rong劑ji,也ye可ke以yi使shi用yong高gao壓ya清qing洗xi設she備bei,但dan應ying避bi免mian直zhi接jie向xiang機ji械xie手shou噴pen射she。為wei了le防fang止zhi靜jing電dian,不bu能neng使shi用yong幹gan抹mo布bu擦ca拭shi。中zhong空kong手shou腕wan,如ru有you必bi要yao,視shi需xu要yao清qing洗xi,以yi避bi免mian灰hui塵chen和he顆ke粒li物wu堆dui積ji,用yong不bu起qi毛mao的de布bu料liao清qing潔jie,清qing潔jie後hou可ke在zai手shou腕wan表biao麵mian添tian加jia少shao量liang凡fan士shi林lin或huo類類似si物wu質zhi,以yi方fang便bian以yi後hou的de清qing洗xi。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)jiqirendezhouzhidongceshishiweilequedingzhidongqishifouzhengchanggongzuo,yinweizaicaozuoguochengzhong,meigezhoudianjizhidongqidouhuizhengchangmosun,bixujinxingceshi。qiceshifangfaruxia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢jian查zha所suo有you軸zhou是shi否fou維wei持chi在zai原yuan位wei。如ru馬ma達da斷duan電dian時shi機ji械xie手shou仍reng沒mei有you改gai變bian位wei置zhi,則ze製zhi動dong力li矩ju足zu夠gou。還hai可ke移yi動dong機ji械xie手shou,檢jian查zha是shi否fou還hai需xu進jin一yi步bu保bao護hu措cuo施shi。當dang移yi動dong機ji器qi人ren緊jin急ji停ting止zhi時shi,製zhi動dong器qi會hui幫bang助zhu停ting止zhi,可ke能neng產chan生sheng磨mo損sun。因yin此ci,在zai機ji器qi使shi用yong壽shou命ming期qi間jian需xu要yao反fan複fu測ce試shi,以yi檢jian驗yan機ji器qi是shi否fou維wei持chi著zhe原yuan來lai的de能neng力li。
yituohagongzhinengdejiqirenquanchanyelianbuju,hagonggongzhezhiliyuquanfangweidazaogongyejiqirenweibaozhongxin,weigengduodezhizaoyeqiyejiejuegongyejiqirenweixiuhebaoyangdehouguzhiyou,yigengjiayouzhidefuwuweizhizaoyeqiyedezhinenghuafazhantigongzhuli。