http://www.kadhoai.com.cn 2026-04-09 00:56:08 來源:機械專家
編者語:mochuangdezidonghuachengduyuelaiyuegao,zidonghuayechengweilemochuangweilaifazhandeyigeredian。danzaizhuiqiuzidonghuadeguochengzhong,shouxianyinggaiqingchudeyidianshi,shixianzidonghuayaodadaodemudeshishenme?
目前,mochuangdezidonghuachengduyuelaiyuegao,zidonghuayechengweilemochuangweilaifazhandeyigeredian。danzaizhuiqiuzidonghuadeguochengzhong,shouxianyinggaiqingchudeyidianshi,shixianzidonghuayaodadaodemudeshishenme?答案無非是在保證質量的同時,最大化的降低生產成本。主要應考慮兩個因素,首先是機床本身,其次是加工工藝。
自(zi)動(dong)化(hua)的(de)實(shi)現(xian)程(cheng)度(du)對(dui)機(ji)床(chuang)本(ben)身(shen)的(de)要(yao)求(qiu)是(shi)非(fei)常(chang)高(gao)的(de),不(bu)是(shi)所(suo)有(you)的(de)設(she)備(bei)都(dou)具(ju)有(you)這(zhe)些(xie)功(gong)能(neng)。機(ji)床(chuang)需(xu)要(yao)具(ju)有(you)一(yi)個(ge)模(mo)塊(kuai)化(hua)的(de)設(she)計(ji),可(ke)以(yi)滿(man)足(zu)不(bu)同(tong)用(yong)戶(hu)的(de)需(xu)求(qiu),來(lai)進(jin)行(xing)柔(rou)性(xing)化(hua)的(de)加(jia)工(gong)。除(chu)此(ci)之(zhi)外(wai),機(ji)床(chuang)還(hai)需(xu)要(yao)具(ju)有(you)非(fei)常(chang)高(gao)的(de)運(yun)算(suan)速(su)度(du),以(yi)及(ji)非(fei)常(chang)廣(guang)泛(fan)的(de)接(jie)口(kou)以(yi)增(zeng)強(qiang)與(yu)自(zi)動(dong)化(hua)係(xi)統(tong)之(zhi)間(jian)的(de)匹(pi)配(pei)。
lingwai,jiagonggongyiduizidonghuaxitonglaishuoyetongyangzhongyao。zidonghuayaoshixiandeshiyizhongwurenhuadecaozuo,congsongliaodaojiagongwancheng,qijiandegegebuzhoudouxuyaojiezhurengongqushishijiance。ruguomeiyoudadaoyuqimubiao,ruheganyujichuangzuochutiaozhengne?womenjiangzhegeguochengfenweipre-process、in-process和post-process,即磨前、磨中和磨後,目的就是能夠進行穩定、可靠的生產,任何一個環節出現問題,都不能實現機床自動化的加工。
muqian,duidapiliangshengchanyaoqiuzuigaodeshiqichexingye,yinciduizidonghuachengdudeyaoqiuyefeichanggao,ruguoneizuidadeqichedonglizhuanxiangqideshengchanchangjingzhouhenglonggongsi,meinianshengchanyue10幾萬到20幾萬件的產品,他們選用的是哈挺公司旗下的TSCHUDIN3合1磨床,此機床配備走刀上下料裝置,配備MARPOSS磨前測量裝置、在線測量裝置及磨後測量裝置,整個生產過程的控製實現真正的自動化生產,將原來需要3次裝夾的加工合成為一次裝夾完成,同時加工節拍縮短了5倍以上。
在(zai)全(quan)球(qiu)市(shi)場(chang),特(te)別(bie)是(shi)中(zhong)國(guo)市(shi)場(chang),對(dui)任(ren)何(he)一(yi)台(tai)全(quan)自(zi)動(dong)化(hua)磨(mo)床(chuang)來(lai)說(shuo),一(yi)個(ge)重(zhong)要(yao)的(de)基(ji)本(ben)特(te)征(zheng)就(jiu)是(shi)擁(yong)有(you)一(yi)個(ge)數(shu)字(zi)控(kong)製(zhi)係(xi)統(tong)。數(shu)字(zi)控(kong)製(zhi)係(xi)統(tong)是(shi)自(zi)動(dong)化(hua)磨(mo)床(chuang)的(de)前(qian)提(ti)。有(you)了(le)數(shu)控(kong)係(xi)統(tong)之(zhi)後(hou)還(hai)需(xu)要(yao)別(bie)的(de)部(bu)件(jian),如(ru)優(you)化(hua)的(de)軟(ruan)件(jian),一(yi)些(xie)附(fu)件(jian),如(ru)測(ce)量(liang)係(xi)統(tong)、修整係統、冷卻係統等。
一(yi)般(ban)來(lai)說(shuo),磨(mo)削(xue)加(jia)工(gong)是(shi)機(ji)械(xie)加(jia)工(gong)中(zhong)保(bao)證(zheng)最(zui)終(zhong)工(gong)藝(yi)尺(chi)寸(cun)和(he)精(jing)度(du)的(de)精(jing)密(mi)加(jia)工(gong),這(zhe)就(jiu)要(yao)求(qiu)磨(mo)床(chuang)具(ju)有(you)很(hen)高(gao)的(de)製(zhi)造(zao)和(he)裝(zhuang)配(pei)精(jing)度(du)。現(xian)代(dai)製(zhi)造(zao)業(ye)對(dui)磨(mo)床(chuang)的(de)要(yao)求(qiu)還(hai)不(bu)僅(jin)限(xian)於(yu)此(ci),還(hai)要(yao)求(qiu)磨(mo)床(chuang)有(you)很(hen)高(gao)的(de)自(zi)動(dong)化(hua)程(cheng)度(du),但(dan)是(shi)如(ru)果(guo)有(you)人(ren)問(wen)磨(mo)床(chuang)具(ju)備(bei)什(shen)麼(me)樣(yang)的(de)功(gong)能(neng)才(cai)能(neng)稱(cheng)得(de)上(shang)是(shi)自(zi)動(dong)化(hua)的(de)磨(mo)床(chuang),因(yin)為(wei)磨(mo)削(xue)工(gong)藝(yi)千(qian)差(cha)萬(wan)別(bie)。我(wo)認(ren)為(wei)回(hui)答(da)這(zhe)個(ge)問(wen)題(ti)不(bu)能(neng)以(yi)機(ji)床(chuang)的(de)功(gong)能(neng)或(huo)裝(zhuang)備(bei)入(ru)手(shou),而(er)應(ying)該(gai)從(cong)自(zi)動(dong)化(hua)目(mu)的(de)入(ru)手(shou),其(qi)目(mu)的(de)無(wu)非(fei)四(si)種(zhong):首先,自動化以達到人工(或者說非熟練技工)不能達到的精度;其次,自動化以達到人工不能達到的產品精度一致性;第三,自動化以達到人工所難以達到的效率;第四,自動化以縮短人工所帶來的設置、調整和裝卡的時間。
自動化不是目的,數字控製係統,自動檢測裝置,自動補償係統,自動上下料等,要根據產品的加工工藝、zhizaojingduheshengchanxiaolverding。youyujingmizhuzaoheduanzaogongyidefazhan,minyongchanpinguimoshengchan,shehuihuafengongyuelaiyuexidengyinsu,renmenduimochuangzidonghuadeyaoqiujianghuiyuelaiyuegao。