http://www.kadhoai.com.cn 2026-04-09 02:47:30 來源:TOM
近jin年nian來lai,伴ban隨sui我wo國guo工gong業ye機ji器qi人ren產chan業ye的de發fa展zhan,許xu多duo原yuan本ben依yi賴lai人ren工gong的de製zhi造zao行xing業ye,引yin進jin工gong業ye機ji器qi人ren替ti代dai傳chuan統tong的de勞lao動dong力li,從cong而er達da到dao降jiang低di成cheng本ben,提ti高gao生sheng產chan效xiao率lv的de效xiao果guo。對dui於yu企qi業ye而er言yan,工gong業ye機ji器qi人ren管guan理li與yu維wei護hu保bao養yang是shi一yi個ge新xin型xing的de技ji術shu工gong種zhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡jin管guan工gong業ye機ji器qi人ren的de應ying用yong量liang越yue來lai越yue大da,但dan相xiang關guan的de機ji器qi人ren維wei保bao企qi業ye和he應ying用yong性xing人ren才cai卻que極ji度du缺que乏fa,不bu能neng滿man足zu日ri益yi增zeng長chang的de機ji器qi人ren維wei保bao需xu求qiu。根gen據ju機ji器qi人ren十shi三san五wu產chan業ye發fa展zhan規gui劃hua,預yu計ji到dao2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在(zai)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)看(kan)來(lai),目(mu)前(qian)中(zhong)國(guo)工(gong)業(ye)機(ji)器(qi)人(ren)處(chu)於(yu)高(gao)速(su)發(fa)展(zhan)的(de)時(shi)期(qi),無(wu)論(lun)是(shi)進(jin)口(kou)工(gong)業(ye)機(ji)器(qi)人(ren)還(hai)是(shi)國(guo)產(chan)工(gong)業(ye)機(ji)器(qi)人(ren),都(dou)在(zai)快(kuai)速(su)發(fa)展(zhan),而(er)一(yi)些(xie)企(qi)業(ye)受(shou)製(zhi)於(yu)自(zi)身(shen)成(cheng)本(ben)等(deng)因(yin)素(su),沒(mei)有(you)配(pei)備(bei)相(xiang)應(ying)的(de)技(ji)術(shu)人(ren)員(yuan),導(dao)致(zhi)機(ji)器(qi)人(ren)的(de)後(hou)續(xu)服(fu)務(wu)跟(gen)不(bu)上(shang),尤(you)其(qi)在(zai)機(ji)器(qi)人(ren)維(wei)保(bao)方(fang)麵(mian),更(geng)是(shi)相(xiang)對(dui)欠(qian)缺(que)。董(dong)永(yong)軍(jun)表(biao)示(shi),機(ji)器(qi)人(ren)維(wei)保(bao)不(bu)到(dao)位(wei),將(jiang)導(dao)致(zhi)機(ji)器(qi)人(ren)不(bu)能(neng)正(zheng)常(chang)運(yun)行(xing),影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)工(gong)作(zuo)精(jing)度(du),甚(shen)至(zhi)影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)使(shi)用(yong)壽(shou)命(ming)。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健(jian)康(kang)運(yun)行(xing)等(deng)起(qi)著(zhe)十(shi)分(fen)重(zhong)要(yao)的(de)作(zuo)用(yong)。工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)護(hu)保(bao)養(yang)對(dui)於(yu)機(ji)器(qi)人(ren)提(ti)高(gao)產(chan)品(pin)品(pin)質(zhi)和(he)生(sheng)產(chan)效(xiao)率(lv),降(jiang)低(di)人(ren)力(li)成(cheng)本(ben)等(deng)有(you)著(zhe)重(zhong)要(yao)的(de)意(yi)義(yi)。這(zhe)就(jiu)要(yao)求(qiu)企(qi)業(ye)管(guan)理(li)層(ceng)需(xu)要(yao)高(gao)度(du)重(zhong)視(shi),從(cong)製(zhi)度(du)上(shang)健(jian)全(quan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)維(wei)護(hu)保(bao)養(yang)管(guan)理(li)製(zhi)度(du),提(ti)高(gao)機(ji)器(qi)人(ren)投(tou)運(yun)率(lv);維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

據ju哈ha工gong共gong哲zhe董dong事shi長chang董dong永yong軍jun介jie紹shao,哈ha工gong智zhi能neng旗qi下xia子zi公gong司si哈ha工gong共gong哲zhe機ji器qi人ren是shi工gong業ye機ji器qi人ren全quan生sheng命ming周zhou期qi服fu務wu商shang,機ji器qi人ren的de維wei保bao是shi機ji器qi人ren全quan生sheng命ming周zhou期qi中zhong不bu可ke或huo缺que、zhiguanzhongyaodehuanjiezhiyi,weikehudejiqirentigongdingzhihuadeweihubaoyangtaocan,shihagonggongzhedefuwutedianhechanyeyoushizhiyi。jiyuzhinengshidaidedaolai,gexiangjishubuduanshenhua,butongchanyerongheshengji,hagonggongzhejiangwenzhawenda、chengfengpolang,yuhagongzhinengxietongfazhan,yituohagongdajiqirenjituanhehaerbingongyedaxueqiangyoulidejishuziyuanyoushi,heliheguifazhanwomendepinpaiyoushi,zhudongxuexiguoneiwaixianjinjishuheguanlilinian,jianghagonggongzhequanshengmingzhouqifuwushangdepinpaizuodazuoqiang,zaixingyeneixingchengpinpaiyoushi,zaiguojishangxingchengpinpaijingzhengli,weikehuyijishangxiayougongyingliandepingwenfazhanbaojiahuhang。
2018年(nian),哈(ha)工(gong)共(gong)哲(zhe)安(an)陽(yang)基(ji)地(di)成(cheng)立(li),主(zhu)要(yao)專(zhuan)業(ye)從(cong)事(shi)二(er)手(shou)機(ji)器(qi)人(ren)再(zai)製(zhi)造(zao),為(wei)中(zhong)小(xiao)企(qi)業(ye)提(ti)供(gong)自(zi)動(dong)化(hua)解(jie)決(jue)方(fang)案(an)。在(zai)安(an)陽(yang)基(ji)地(di)成(cheng)立(li)初(chu)期(qi),哈(ha)工(gong)共(gong)哲(zhe)已(yi)經(jing)著(zhe)手(shou)在(zai)售(shou)後(hou)和(he)服(fu)務(wu)上(shang)為(wei)客(ke)戶(hu)提(ti)供(gong)更(geng)加(jia)全(quan)麵(mian)的(de)保(bao)障(zhang),隨(sui)著(zhe)哈(ha)工(gong)共(gong)哲(zhe)完(wan)善(shan)的(de)機(ji)器(qi)人(ren)產(chan)業(ye)鏈(lian)布(bu)局(ju)落(luo)地(di),2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自(zi)哈(ha)工(gong)共(gong)哲(zhe)落(luo)地(di)安(an)陽(yang)這(zhe)片(pian)中(zhong)原(yuan)大(da)地(di)以(yi)來(lai),客(ke)戶(hu)保(bao)有(you)量(liang)迅(xun)速(su)提(ti)升(sheng),國(guo)內(nei)外(wai)的(de)客(ke)戶(hu)數(shu)量(liang)也(ye)節(jie)節(jie)攀(pan)升(sheng),已(yi)達(da)到(dao)數(shu)百(bai)家(jia)。對(dui)於(yu)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)的(de)維(wei)保(bao)服(fu)務(wu),客(ke)戶(hu)的(de)需(xu)求(qiu)呈(cheng)現(xian)飛(fei)躍(yue)式(shi)增(zeng)長(chang)。隨(sui)後(hou),哈(ha)工(gong)共(gong)哲(zhe)於(yu)2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,bujuchangsanjiao,fushequanzhongguo。hagonggongzhechangzhoujididingweiyugongyejiqirendequanshengmingzhouqifuwushang,weigongyejiqirenyingyongduantigongquanxinjiershoujiqirenbentixiaoshou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、jianshaofeiyongkaizhitigongdashujudezhichi。shuyeyouzhuangong,hagonggongzhejishutuanduijiangyigengjiazhuanyedejinengwanchenggeleiqiyededingzhixuqiu,rangkehugengweifangxin,gengyoubaozhang。ruci,kehubianyougengduodejinglitourudaochannengkuojian,congerdachenghuzhuhucudeshuangying。

哈ha工gong共gong哲zhe提ti供gong的de工gong業ye機ji器qi人ren的de維wei護hu與yu保bao養yang,主zhu要yao包bao括kuo一yi般ban性xing保bao養yang和he例li行xing維wei護hu。例li行xing維wei護hu分fen為wei控kong製zhi櫃gui維wei護hu和he機ji器qi人ren本ben體ti係xi統tong的de維wei護hu。一yi般ban性xing保bao養yang是shi指zhi機ji器qi人ren操cao作zuo者zhe在zai開kai機ji前qian,對dui設she備bei進jin行xing點dian檢jian,確que認ren設she備bei的de完wan好hao性xing以yi及ji機ji器qi人ren的de原yuan點dian位wei置zhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等(deng)。保(bao)養(yang)時(shi)間(jian)間(jian)隔(ge)主(zhu)要(yao)取(qu)決(jue)於(yu)環(huan)境(jing)條(tiao)件(jian),以(yi)及(ji)機(ji)器(qi)人(ren)運(yun)行(xing)時(shi)數(shu)和(he)溫(wen)度(du)。機(ji)器(qi)係(xi)統(tong)的(de)電(dian)池(chi)是(shi)不(bu)可(ke)充(chong)電(dian)的(de)一(yi)次(ci)性(xing)電(dian)池(chi),隻(zhi)在(zai)控(kong)製(zhi)櫃(gui)外(wai)部(bu)電(dian)源(yuan)斷(duan)電(dian)的(de)情(qing)況(kuang)下(xia)才(cai)工(gong)作(zuo),其(qi)使(shi)用(yong)壽(shou)命(ming)大(da)約(yue)為(wei)7000小xiao時shi。定ding期qi檢jian查zha控kong製zhi器qi的de散san熱re情qing況kuang,確que保bao控kong製zhi器qi沒mei有you被bei塑su料liao或huo其qi它ta材cai料liao所suo覆fu蓋gai,控kong製zhi器qi周zhou圍wei有you足zu夠gou的de間jian隙xi,並bing且qie遠yuan離li熱re源yuan,控kong製zhi器qi頂ding部bu無wu雜za物wu堆dui放fang,冷leng卻que風feng扇shan正zheng常chang工gong作zuo,風feng扇shan進jin出chu口kou無wu堵du塞sai現xian象xiang。冷leng卻que器qi回hui路lu一yi般ban為wei免mian維wei護hu密mi閉bi係xi統tong,需xu按an要yao求qiu定ding期qi檢jian查zha和he清qing潔jie外wai部bu空kong氣qi回hui路lu的de各ge個ge部bu件jian,環huan境jing濕shi度du較jiao大da時shi,需xu檢jian查zha排pai水shui口kou是shi否fou定ding期qi排pai水shui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)jixieshoudizuoheshoubizongshixuyaodingqiqingxi,ruoshiyongrongjizeyingbimianshiyongbingtongdengqiangrongji,yekeyishiyonggaoyaqingxishebei,danyingbimianzhijiexiangjixieshoupenshe。weilefangzhijingdian,bunengshiyongganmobucashi。zhongkongshouwan,ruyoubiyao,shixuyaoqingxi,yibimianhuichenhekeliwuduiji,yongbuqimaodebuliaoqingjie,qingjiehoukezaishouwanbiaomiantianjiashaoliangfanshilinhuo類siwuzhi,yifangbianyihoudeqingxi。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機(ji)器(qi)人(ren)的(de)軸(zhou)製(zhi)動(dong)測(ce)試(shi)是(shi)為(wei)了(le)確(que)定(ding)製(zhi)動(dong)器(qi)是(shi)否(fou)正(zheng)常(chang)工(gong)作(zuo),因(yin)為(wei)在(zai)操(cao)作(zuo)過(guo)程(cheng)中(zhong),每(mei)個(ge)軸(zhou)電(dian)機(ji)製(zhi)動(dong)器(qi)都(dou)會(hui)正(zheng)常(chang)磨(mo)損(sun),必(bi)須(xu)進(jin)行(xing)測(ce)試(shi)。其(qi)測(ce)試(shi)方(fang)法(fa)如(ru)下(xia):a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢(jian)查(zha)所(suo)有(you)軸(zhou)是(shi)否(fou)維(wei)持(chi)在(zai)原(yuan)位(wei)。如(ru)馬(ma)達(da)斷(duan)電(dian)時(shi)機(ji)械(xie)手(shou)仍(reng)沒(mei)有(you)改(gai)變(bian)位(wei)置(zhi),則(ze)製(zhi)動(dong)力(li)矩(ju)足(zu)夠(gou)。還(hai)可(ke)移(yi)動(dong)機(ji)械(xie)手(shou),檢(jian)查(zha)是(shi)否(fou)還(hai)需(xu)進(jin)一(yi)步(bu)保(bao)護(hu)措(cuo)施(shi)。當(dang)移(yi)動(dong)機(ji)器(qi)人(ren)緊(jin)急(ji)停(ting)止(zhi)時(shi),製(zhi)動(dong)器(qi)會(hui)幫(bang)助(zhu)停(ting)止(zhi),可(ke)能(neng)產(chan)生(sheng)磨(mo)損(sun)。因(yin)此(ci),在(zai)機(ji)器(qi)使(shi)用(yong)壽(shou)命(ming)期(qi)間(jian)需(xu)要(yao)反(fan)複(fu)測(ce)試(shi),以(yi)檢(jian)驗(yan)機(ji)器(qi)是(shi)否(fou)維(wei)持(chi)著(zhe)原(yuan)來(lai)的(de)能(neng)力(li)。
依(yi)托(tuo)哈(ha)工(gong)智(zhi)能(neng)的(de)機(ji)器(qi)人(ren)全(quan)產(chan)業(ye)鏈(lian)布(bu)局(ju),哈(ha)工(gong)共(gong)哲(zhe)致(zhi)力(li)於(yu)全(quan)方(fang)位(wei)打(da)造(zao)工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)保(bao)中(zhong)心(xin),為(wei)更(geng)多(duo)的(de)製(zhi)造(zao)業(ye)企(qi)業(ye)解(jie)決(jue)工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)修(xiu)和(he)保(bao)養(yang)的(de)後(hou)顧(gu)之(zhi)憂(you),以(yi)更(geng)加(jia)優(you)質(zhi)的(de)服(fu)務(wu)為(wei)製(zhi)造(zao)業(ye)企(qi)業(ye)的(de)智(zhi)能(neng)化(hua)發(fa)展(zhan)提(ti)供(gong)助(zhu)力(li)。