http://www.kadhoai.com.cn 2026-04-11 04:00:57 來源:TOM
近jin年nian來lai,伴ban隨sui我wo國guo工gong業ye機ji器qi人ren產chan業ye的de發fa展zhan,許xu多duo原yuan本ben依yi賴lai人ren工gong的de製zhi造zao行xing業ye,引yin進jin工gong業ye機ji器qi人ren替ti代dai傳chuan統tong的de勞lao動dong力li,從cong而er達da到dao降jiang低di成cheng本ben,提ti高gao生sheng產chan效xiao率lv的de效xiao果guo。對dui於yu企qi業ye而er言yan,工gong業ye機ji器qi人ren管guan理li與yu維wei護hu保bao養yang是shi一yi個ge新xin型xing的de技ji術shu工gong種zhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡(jin)管(guan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)應(ying)用(yong)量(liang)越(yue)來(lai)越(yue)大(da),但(dan)相(xiang)關(guan)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)企(qi)業(ye)和(he)應(ying)用(yong)性(xing)人(ren)才(cai)卻(que)極(ji)度(du)缺(que)乏(fa),不(bu)能(neng)滿(man)足(zu)日(ri)益(yi)增(zeng)長(chang)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)需(xu)求(qiu)。根(gen)據(ju)機(ji)器(qi)人(ren)十(shi)三(san)五(wu)產(chan)業(ye)發(fa)展(zhan)規(gui)劃(hua),預(yu)計(ji)到(dao)2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
zaihagonggongzhedongshichangdongyongjunkanlai,muqianzhongguogongyejiqirenchuyugaosufazhandeshiqi,wulunshijinkougongyejiqirenhaishiguochangongyejiqiren,douzaikuaisufazhan,eryixieqiyeshouzhiyuzishenchengbendengyinsu,meiyoupeibeixiangyingdejishurenyuan,daozhijiqirendehouxufuwugenbushang,youqizaijiqirenweibaofangmian,gengshixiangduiqianque。dongyongjunbiaoshi,jiqirenweibaobudaowei,jiangdaozhijiqirenbunengzhengchangyunxing,yingxiangjiqirendegongzuojingdu,shenzhiyingxiangjiqirendeshiyongshouming。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健jian康kang運yun行xing等deng起qi著zhe十shi分fen重zhong要yao的de作zuo用yong。工gong業ye機ji器qi人ren維wei護hu保bao養yang對dui於yu機ji器qi人ren提ti高gao產chan品pin品pin質zhi和he生sheng產chan效xiao率lv,降jiang低di人ren力li成cheng本ben等deng有you著zhe重zhong要yao的de意yi義yi。這zhe就jiu要yao求qiu企qi業ye管guan理li層ceng需xu要yao高gao度du重zhong視shi,從cong製zhi度du上shang健jian全quan工gong業ye機ji器qi人ren的de維wei護hu保bao養yang管guan理li製zhi度du,提ti高gao機ji器qi人ren投tou運yun率lv;維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

juhagonggongzhedongshichangdongyongjunjieshao,hagongzhinengqixiazigongsihagonggongzhejiqirenshigongyejiqirenquanshengmingzhouqifuwushang,jiqirendeweibaoshijiqirenquanshengmingzhouqizhongbukehuoque、至zhi關guan重zhong要yao的de環huan節jie之zhi一yi,為wei客ke戶hu的de機ji器qi人ren提ti供gong定ding製zhi化hua的de維wei護hu保bao養yang套tao餐can,是shi哈ha工gong共gong哲zhe的de服fu務wu特te點dian和he產chan業ye優you勢shi之zhi一yi。基ji於yu智zhi能neng時shi代dai的de到dao來lai,各ge項xiang技ji術shu不bu斷duan深shen化hua,不bu同tong產chan業ye融rong合he升sheng級ji,哈ha工gong共gong哲zhe將jiang穩wen紮zha穩wen打da、乘(cheng)風(feng)破(po)浪(lang),與(yu)哈(ha)工(gong)智(zhi)能(neng)協(xie)同(tong)發(fa)展(zhan),依(yi)托(tuo)哈(ha)工(gong)大(da)機(ji)器(qi)人(ren)集(ji)團(tuan)和(he)哈(ha)爾(er)濱(bin)工(gong)業(ye)大(da)學(xue)強(qiang)有(you)力(li)的(de)技(ji)術(shu)資(zi)源(yuan)優(you)勢(shi),合(he)理(li)合(he)規(gui)發(fa)展(zhan)我(wo)們(men)的(de)品(pin)牌(pai)優(you)勢(shi),主(zhu)動(dong)學(xue)習(xi)國(guo)內(nei)外(wai)先(xian)進(jin)技(ji)術(shu)和(he)管(guan)理(li)理(li)念(nian),將(jiang)哈(ha)工(gong)共(gong)哲(zhe)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang)的(de)品(pin)牌(pai)做(zuo)大(da)做(zuo)強(qiang),在(zai)行(xing)業(ye)內(nei)形(xing)成(cheng)品(pin)牌(pai)優(you)勢(shi),在(zai)國(guo)際(ji)上(shang)形(xing)成(cheng)品(pin)牌(pai)競(jing)爭(zheng)力(li),為(wei)客(ke)戶(hu)以(yi)及(ji)上(shang)下(xia)遊(you)供(gong)應(ying)鏈(lian)的(de)平(ping)穩(wen)發(fa)展(zhan)保(bao)駕(jia)護(hu)航(hang)。
2018年nian,哈ha工gong共gong哲zhe安an陽yang基ji地di成cheng立li,主zhu要yao專zhuan業ye從cong事shi二er手shou機ji器qi人ren再zai製zhi造zao,為wei中zhong小xiao企qi業ye提ti供gong自zi動dong化hua解jie決jue方fang案an。在zai安an陽yang基ji地di成cheng立li初chu期qi,哈ha工gong共gong哲zhe已yi經jing著zhe手shou在zai售shou後hou和he服fu務wu上shang為wei客ke戶hu提ti供gong更geng加jia全quan麵mian的de保bao障zhang,隨sui著zhe哈ha工gong共gong哲zhe完wan善shan的de機ji器qi人ren產chan業ye鏈lian布bu局ju落luo地di,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自(zi)哈(ha)工(gong)共(gong)哲(zhe)落(luo)地(di)安(an)陽(yang)這(zhe)片(pian)中(zhong)原(yuan)大(da)地(di)以(yi)來(lai),客(ke)戶(hu)保(bao)有(you)量(liang)迅(xun)速(su)提(ti)升(sheng),國(guo)內(nei)外(wai)的(de)客(ke)戶(hu)數(shu)量(liang)也(ye)節(jie)節(jie)攀(pan)升(sheng),已(yi)達(da)到(dao)數(shu)百(bai)家(jia)。對(dui)於(yu)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)的(de)維(wei)保(bao)服(fu)務(wu),客(ke)戶(hu)的(de)需(xu)求(qiu)呈(cheng)現(xian)飛(fei)躍(yue)式(shi)增(zeng)長(chang)。隨(sui)後(hou),哈(ha)工(gong)共(gong)哲(zhe)於(yu)2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,bujuchangsanjiao,fushequanzhongguo。hagonggongzhechangzhoujididingweiyugongyejiqirendequanshengmingzhouqifuwushang,weigongyejiqirenyingyongduantigongquanxinjiershoujiqirenbentixiaoshou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、減jian少shao費fei用yong開kai支zhi提ti供gong大da數shu據ju的de支zhi持chi。術shu業ye有you專zhuan攻gong,哈ha工gong共gong哲zhe技ji術shu團tuan隊dui將jiang以yi更geng加jia專zhuan業ye的de技ji能neng完wan成cheng各ge類lei企qi業ye的de定ding製zhi需xu求qiu,讓rang客ke戶hu更geng為wei放fang心xin,更geng有you保bao障zhang。如ru此ci,客ke戶hu便bian有you更geng多duo的de精jing力li投tou入ru到dao產chan能neng擴kuo建jian,從cong而er達da成cheng互hu助zhu互hu促cu的de雙shuang贏ying。

哈(ha)工(gong)共(gong)哲(zhe)提(ti)供(gong)的(de)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)維(wei)護(hu)與(yu)保(bao)養(yang),主(zhu)要(yao)包(bao)括(kuo)一(yi)般(ban)性(xing)保(bao)養(yang)和(he)例(li)行(xing)維(wei)護(hu)。例(li)行(xing)維(wei)護(hu)分(fen)為(wei)控(kong)製(zhi)櫃(gui)維(wei)護(hu)和(he)機(ji)器(qi)人(ren)本(ben)體(ti)係(xi)統(tong)的(de)維(wei)護(hu)。一(yi)般(ban)性(xing)保(bao)養(yang)是(shi)指(zhi)機(ji)器(qi)人(ren)操(cao)作(zuo)者(zhe)在(zai)開(kai)機(ji)前(qian),對(dui)設(she)備(bei)進(jin)行(xing)點(dian)檢(jian),確(que)認(ren)設(she)備(bei)的(de)完(wan)好(hao)性(xing)以(yi)及(ji)機(ji)器(qi)人(ren)的(de)原(yuan)點(dian)位(wei)置(zhi);在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等deng。保bao養yang時shi間jian間jian隔ge主zhu要yao取qu決jue於yu環huan境jing條tiao件jian,以yi及ji機ji器qi人ren運yun行xing時shi數shu和he溫wen度du。機ji器qi係xi統tong的de電dian池chi是shi不bu可ke充chong電dian的de一yi次ci性xing電dian池chi,隻zhi在zai控kong製zhi櫃gui外wai部bu電dian源yuan斷duan電dian的de情qing況kuang下xia才cai工gong作zuo,其qi使shi用yong壽shou命ming大da約yue為wei7000xiaoshi。dingqijianzhakongzhiqidesanreqingkuang,quebaokongzhiqimeiyoubeisuliaohuoqitacailiaosuofugai,kongzhiqizhouweiyouzugoudejianxi,bingqieyuanlireyuan,kongzhiqidingbuwuzawuduifang,lengquefengshanzhengchanggongzuo,fengshanjinchukouwudusaixianxiang。lengqueqihuiluyibanweimianweihumibixitong,xuanyaoqiudingqijianzhaheqingjiewaibukongqihuiludegegebujian,huanjingshidujiaodashi,xujianzhapaishuikoushifoudingqipaishui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機(ji)械(xie)手(shou)底(di)座(zuo)和(he)手(shou)臂(bi)總(zong)是(shi)需(xu)要(yao)定(ding)期(qi)清(qing)洗(xi),若(ruo)使(shi)用(yong)溶(rong)劑(ji)則(ze)應(ying)避(bi)免(mian)使(shi)用(yong)丙(bing)酮(tong)等(deng)強(qiang)溶(rong)劑(ji),也(ye)可(ke)以(yi)使(shi)用(yong)高(gao)壓(ya)清(qing)洗(xi)設(she)備(bei),但(dan)應(ying)避(bi)免(mian)直(zhi)接(jie)向(xiang)機(ji)械(xie)手(shou)噴(pen)射(she)。為(wei)了(le)防(fang)止(zhi)靜(jing)電(dian),不(bu)能(neng)使(shi)用(yong)幹(gan)抹(mo)布(bu)擦(ca)拭(shi)。中(zhong)空(kong)手(shou)腕(wan),如(ru)有(you)必(bi)要(yao),視(shi)需(xu)要(yao)清(qing)洗(xi),以(yi)避(bi)免(mian)灰(hui)塵(chen)和(he)顆(ke)粒(li)物(wu)堆(dui)積(ji),用(yong)不(bu)起(qi)毛(mao)的(de)布(bu)料(liao)清(qing)潔(jie),清(qing)潔(jie)後(hou)可(ke)在(zai)手(shou)腕(wan)表(biao)麵(mian)添(tian)加(jia)少(shao)量(liang)凡(fan)士(shi)林(lin)或(huo)類(類)似(si)物(wu)質(zhi),以(yi)方(fang)便(bian)以(yi)後(hou)的(de)清(qing)洗(xi)。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機ji器qi人ren的de軸zhou製zhi動dong測ce試shi是shi為wei了le確que定ding製zhi動dong器qi是shi否fou正zheng常chang工gong作zuo,因yin為wei在zai操cao作zuo過guo程cheng中zhong,每mei個ge軸zhou電dian機ji製zhi動dong器qi都dou會hui正zheng常chang磨mo損sun,必bi須xu進jin行xing測ce試shi。其qi測ce試shi方fang法fa如ru下xia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.jianzhasuoyouzhoushifouweichizaiyuanwei。rumadaduandianshijixieshourengmeiyougaibianweizhi,zezhidonglijuzugou。haikeyidongjixieshou,jianzhashifouhaixujinyibubaohucuoshi。dangyidongjiqirenjinjitingzhishi,zhidongqihuibangzhutingzhi,kenengchanshengmosun。yinci,zaijiqishiyongshoumingqijianxuyaofanfuceshi,yijianyanjiqishifouweichizheyuanlaidenengli。
依(yi)托(tuo)哈(ha)工(gong)智(zhi)能(neng)的(de)機(ji)器(qi)人(ren)全(quan)產(chan)業(ye)鏈(lian)布(bu)局(ju),哈(ha)工(gong)共(gong)哲(zhe)致(zhi)力(li)於(yu)全(quan)方(fang)位(wei)打(da)造(zao)工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)保(bao)中(zhong)心(xin),為(wei)更(geng)多(duo)的(de)製(zhi)造(zao)業(ye)企(qi)業(ye)解(jie)決(jue)工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)修(xiu)和(he)保(bao)養(yang)的(de)後(hou)顧(gu)之(zhi)憂(you),以(yi)更(geng)加(jia)優(you)質(zhi)的(de)服(fu)務(wu)為(wei)製(zhi)造(zao)業(ye)企(qi)業(ye)的(de)智(zhi)能(neng)化(hua)發(fa)展(zhan)提(ti)供(gong)助(zhu)力(li)。