http://www.kadhoai.com.cn 2026-04-14 20:48:17 來源:TOM
近(jin)年(nian)來(lai),伴(ban)隨(sui)我(wo)國(guo)工(gong)業(ye)機(ji)器(qi)人(ren)產(chan)業(ye)的(de)發(fa)展(zhan),許(xu)多(duo)原(yuan)本(ben)依(yi)賴(lai)人(ren)工(gong)的(de)製(zhi)造(zao)行(xing)業(ye),引(yin)進(jin)工(gong)業(ye)機(ji)器(qi)人(ren)替(ti)代(dai)傳(chuan)統(tong)的(de)勞(lao)動(dong)力(li),從(cong)而(er)達(da)到(dao)降(jiang)低(di)成(cheng)本(ben),提(ti)高(gao)生(sheng)產(chan)效(xiao)率(lv)的(de)效(xiao)果(guo)。對(dui)於(yu)企(qi)業(ye)而(er)言(yan),工(gong)業(ye)機(ji)器(qi)人(ren)管(guan)理(li)與(yu)維(wei)護(hu)保(bao)養(yang)是(shi)一(yi)個(ge)新(xin)型(xing)的(de)技(ji)術(shu)工(gong)種(zhong),不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
jinguangongyejiqirendeyingyongliangyuelaiyueda,danxiangguandejiqirenweibaoqiyeheyingyongxingrencaiquejiduquefa,bunengmanzuriyizengchangdejiqirenweibaoxuqiu。genjujiqirenshisanwuchanyefazhanguihua,yujidao2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
zaihagonggongzhedongshichangdongyongjunkanlai,muqianzhongguogongyejiqirenchuyugaosufazhandeshiqi,wulunshijinkougongyejiqirenhaishiguochangongyejiqiren,douzaikuaisufazhan,eryixieqiyeshouzhiyuzishenchengbendengyinsu,meiyoupeibeixiangyingdejishurenyuan,daozhijiqirendehouxufuwugenbushang,youqizaijiqirenweibaofangmian,gengshixiangduiqianque。dongyongjunbiaoshi,jiqirenweibaobudaowei,jiangdaozhijiqirenbunengzhengchangyunxing,yingxiangjiqirendegongzuojingdu,shenzhiyingxiangjiqirendeshiyongshouming。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健jian康kang運yun行xing等deng起qi著zhe十shi分fen重zhong要yao的de作zuo用yong。工gong業ye機ji器qi人ren維wei護hu保bao養yang對dui於yu機ji器qi人ren提ti高gao產chan品pin品pin質zhi和he生sheng產chan效xiao率lv,降jiang低di人ren力li成cheng本ben等deng有you著zhe重zhong要yao的de意yi義yi。這zhe就jiu要yao求qiu企qi業ye管guan理li層ceng需xu要yao高gao度du重zhong視shi,從cong製zhi度du上shang健jian全quan工gong業ye機ji器qi人ren的de維wei護hu保bao養yang管guan理li製zhi度du,提ti高gao機ji器qi人ren投tou運yun率lv;維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

據(ju)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)介(jie)紹(shao),哈(ha)工(gong)智(zhi)能(neng)旗(qi)下(xia)子(zi)公(gong)司(si)哈(ha)工(gong)共(gong)哲(zhe)機(ji)器(qi)人(ren)是(shi)工(gong)業(ye)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang),機(ji)器(qi)人(ren)的(de)維(wei)保(bao)是(shi)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)不(bu)可(ke)或(huo)缺(que)、至(zhi)關(guan)重(zhong)要(yao)的(de)環(huan)節(jie)之(zhi)一(yi),為(wei)客(ke)戶(hu)的(de)機(ji)器(qi)人(ren)提(ti)供(gong)定(ding)製(zhi)化(hua)的(de)維(wei)護(hu)保(bao)養(yang)套(tao)餐(can),是(shi)哈(ha)工(gong)共(gong)哲(zhe)的(de)服(fu)務(wu)特(te)點(dian)和(he)產(chan)業(ye)優(you)勢(shi)之(zhi)一(yi)。基(ji)於(yu)智(zhi)能(neng)時(shi)代(dai)的(de)到(dao)來(lai),各(ge)項(xiang)技(ji)術(shu)不(bu)斷(duan)深(shen)化(hua),不(bu)同(tong)產(chan)業(ye)融(rong)合(he)升(sheng)級(ji),哈(ha)工(gong)共(gong)哲(zhe)將(jiang)穩(wen)紮(zha)穩(wen)打(da)、乘(cheng)風(feng)破(po)浪(lang),與(yu)哈(ha)工(gong)智(zhi)能(neng)協(xie)同(tong)發(fa)展(zhan),依(yi)托(tuo)哈(ha)工(gong)大(da)機(ji)器(qi)人(ren)集(ji)團(tuan)和(he)哈(ha)爾(er)濱(bin)工(gong)業(ye)大(da)學(xue)強(qiang)有(you)力(li)的(de)技(ji)術(shu)資(zi)源(yuan)優(you)勢(shi),合(he)理(li)合(he)規(gui)發(fa)展(zhan)我(wo)們(men)的(de)品(pin)牌(pai)優(you)勢(shi),主(zhu)動(dong)學(xue)習(xi)國(guo)內(nei)外(wai)先(xian)進(jin)技(ji)術(shu)和(he)管(guan)理(li)理(li)念(nian),將(jiang)哈(ha)工(gong)共(gong)哲(zhe)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang)的(de)品(pin)牌(pai)做(zuo)大(da)做(zuo)強(qiang),在(zai)行(xing)業(ye)內(nei)形(xing)成(cheng)品(pin)牌(pai)優(you)勢(shi),在(zai)國(guo)際(ji)上(shang)形(xing)成(cheng)品(pin)牌(pai)競(jing)爭(zheng)力(li),為(wei)客(ke)戶(hu)以(yi)及(ji)上(shang)下(xia)遊(you)供(gong)應(ying)鏈(lian)的(de)平(ping)穩(wen)發(fa)展(zhan)保(bao)駕(jia)護(hu)航(hang)。
2018年nian,哈ha工gong共gong哲zhe安an陽yang基ji地di成cheng立li,主zhu要yao專zhuan業ye從cong事shi二er手shou機ji器qi人ren再zai製zhi造zao,為wei中zhong小xiao企qi業ye提ti供gong自zi動dong化hua解jie決jue方fang案an。在zai安an陽yang基ji地di成cheng立li初chu期qi,哈ha工gong共gong哲zhe已yi經jing著zhe手shou在zai售shou後hou和he服fu務wu上shang為wei客ke戶hu提ti供gong更geng加jia全quan麵mian的de保bao障zhang,隨sui著zhe哈ha工gong共gong哲zhe完wan善shan的de機ji器qi人ren產chan業ye鏈lian布bu局ju落luo地di,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自(zi)哈(ha)工(gong)共(gong)哲(zhe)落(luo)地(di)安(an)陽(yang)這(zhe)片(pian)中(zhong)原(yuan)大(da)地(di)以(yi)來(lai),客(ke)戶(hu)保(bao)有(you)量(liang)迅(xun)速(su)提(ti)升(sheng),國(guo)內(nei)外(wai)的(de)客(ke)戶(hu)數(shu)量(liang)也(ye)節(jie)節(jie)攀(pan)升(sheng),已(yi)達(da)到(dao)數(shu)百(bai)家(jia)。對(dui)於(yu)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)的(de)維(wei)保(bao)服(fu)務(wu),客(ke)戶(hu)的(de)需(xu)求(qiu)呈(cheng)現(xian)飛(fei)躍(yue)式(shi)增(zeng)長(chang)。隨(sui)後(hou),哈(ha)工(gong)共(gong)哲(zhe)於(yu)2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,布bu局ju長chang三san角jiao,輻fu射she全quan中zhong國guo。哈ha工gong共gong哲zhe常chang州zhou基ji地di定ding位wei於yu工gong業ye機ji器qi人ren的de全quan生sheng命ming周zhou期qi服fu務wu商shang,為wei工gong業ye機ji器qi人ren應ying用yong端duan提ti供gong全quan新xin及ji二er手shou機ji器qi人ren本ben體ti銷xiao售shou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、減jian少shao費fei用yong開kai支zhi提ti供gong大da數shu據ju的de支zhi持chi。術shu業ye有you專zhuan攻gong,哈ha工gong共gong哲zhe技ji術shu團tuan隊dui將jiang以yi更geng加jia專zhuan業ye的de技ji能neng完wan成cheng各ge類lei企qi業ye的de定ding製zhi需xu求qiu,讓rang客ke戶hu更geng為wei放fang心xin,更geng有you保bao障zhang。如ru此ci,客ke戶hu便bian有you更geng多duo的de精jing力li投tou入ru到dao產chan能neng擴kuo建jian,從cong而er達da成cheng互hu助zhu互hu促cu的de雙shuang贏ying。

哈ha工gong共gong哲zhe提ti供gong的de工gong業ye機ji器qi人ren的de維wei護hu與yu保bao養yang,主zhu要yao包bao括kuo一yi般ban性xing保bao養yang和he例li行xing維wei護hu。例li行xing維wei護hu分fen為wei控kong製zhi櫃gui維wei護hu和he機ji器qi人ren本ben體ti係xi統tong的de維wei護hu。一yi般ban性xing保bao養yang是shi指zhi機ji器qi人ren操cao作zuo者zhe在zai開kai機ji前qian,對dui設she備bei進jin行xing點dian檢jian,確que認ren設she備bei的de完wan好hao性xing以yi及ji機ji器qi人ren的de原yuan點dian位wei置zhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等deng。保bao養yang時shi間jian間jian隔ge主zhu要yao取qu決jue於yu環huan境jing條tiao件jian,以yi及ji機ji器qi人ren運yun行xing時shi數shu和he溫wen度du。機ji器qi係xi統tong的de電dian池chi是shi不bu可ke充chong電dian的de一yi次ci性xing電dian池chi,隻zhi在zai控kong製zhi櫃gui外wai部bu電dian源yuan斷duan電dian的de情qing況kuang下xia才cai工gong作zuo,其qi使shi用yong壽shou命ming大da約yue為wei7000xiaoshi。dingqijianzhakongzhiqidesanreqingkuang,quebaokongzhiqimeiyoubeisuliaohuoqitacailiaosuofugai,kongzhiqizhouweiyouzugoudejianxi,bingqieyuanlireyuan,kongzhiqidingbuwuzawuduifang,lengquefengshanzhengchanggongzuo,fengshanjinchukouwudusaixianxiang。lengqueqihuiluyibanweimianweihumibixitong,xuanyaoqiudingqijianzhaheqingjiewaibukongqihuiludegegebujian,huanjingshidujiaodashi,xujianzhapaishuikoushifoudingqipaishui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機(ji)械(xie)手(shou)底(di)座(zuo)和(he)手(shou)臂(bi)總(zong)是(shi)需(xu)要(yao)定(ding)期(qi)清(qing)洗(xi),若(ruo)使(shi)用(yong)溶(rong)劑(ji)則(ze)應(ying)避(bi)免(mian)使(shi)用(yong)丙(bing)酮(tong)等(deng)強(qiang)溶(rong)劑(ji),也(ye)可(ke)以(yi)使(shi)用(yong)高(gao)壓(ya)清(qing)洗(xi)設(she)備(bei),但(dan)應(ying)避(bi)免(mian)直(zhi)接(jie)向(xiang)機(ji)械(xie)手(shou)噴(pen)射(she)。為(wei)了(le)防(fang)止(zhi)靜(jing)電(dian),不(bu)能(neng)使(shi)用(yong)幹(gan)抹(mo)布(bu)擦(ca)拭(shi)。中(zhong)空(kong)手(shou)腕(wan),如(ru)有(you)必(bi)要(yao),視(shi)需(xu)要(yao)清(qing)洗(xi),以(yi)避(bi)免(mian)灰(hui)塵(chen)和(he)顆(ke)粒(li)物(wu)堆(dui)積(ji),用(yong)不(bu)起(qi)毛(mao)的(de)布(bu)料(liao)清(qing)潔(jie),清(qing)潔(jie)後(hou)可(ke)在(zai)手(shou)腕(wan)表(biao)麵(mian)添(tian)加(jia)少(shao)量(liang)凡(fan)士(shi)林(lin)或(huo)類(類)似(si)物(wu)質(zhi),以(yi)方(fang)便(bian)以(yi)後(hou)的(de)清(qing)洗(xi)。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機ji器qi人ren的de軸zhou製zhi動dong測ce試shi是shi為wei了le確que定ding製zhi動dong器qi是shi否fou正zheng常chang工gong作zuo,因yin為wei在zai操cao作zuo過guo程cheng中zhong,每mei個ge軸zhou電dian機ji製zhi動dong器qi都dou會hui正zheng常chang磨mo損sun,必bi須xu進jin行xing測ce試shi。其qi測ce試shi方fang法fa如ru下xia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢(jian)查(zha)所(suo)有(you)軸(zhou)是(shi)否(fou)維(wei)持(chi)在(zai)原(yuan)位(wei)。如(ru)馬(ma)達(da)斷(duan)電(dian)時(shi)機(ji)械(xie)手(shou)仍(reng)沒(mei)有(you)改(gai)變(bian)位(wei)置(zhi),則(ze)製(zhi)動(dong)力(li)矩(ju)足(zu)夠(gou)。還(hai)可(ke)移(yi)動(dong)機(ji)械(xie)手(shou),檢(jian)查(zha)是(shi)否(fou)還(hai)需(xu)進(jin)一(yi)步(bu)保(bao)護(hu)措(cuo)施(shi)。當(dang)移(yi)動(dong)機(ji)器(qi)人(ren)緊(jin)急(ji)停(ting)止(zhi)時(shi),製(zhi)動(dong)器(qi)會(hui)幫(bang)助(zhu)停(ting)止(zhi),可(ke)能(neng)產(chan)生(sheng)磨(mo)損(sun)。因(yin)此(ci),在(zai)機(ji)器(qi)使(shi)用(yong)壽(shou)命(ming)期(qi)間(jian)需(xu)要(yao)反(fan)複(fu)測(ce)試(shi),以(yi)檢(jian)驗(yan)機(ji)器(qi)是(shi)否(fou)維(wei)持(chi)著(zhe)原(yuan)來(lai)的(de)能(neng)力(li)。
依yi托tuo哈ha工gong智zhi能neng的de機ji器qi人ren全quan產chan業ye鏈lian布bu局ju,哈ha工gong共gong哲zhe致zhi力li於yu全quan方fang位wei打da造zao工gong業ye機ji器qi人ren維wei保bao中zhong心xin,為wei更geng多duo的de製zhi造zao業ye企qi業ye解jie決jue工gong業ye機ji器qi人ren維wei修xiu和he保bao養yang的de後hou顧gu之zhi憂you,以yi更geng加jia優you質zhi的de服fu務wu為wei製zhi造zao業ye企qi業ye的de智zhi能neng化hua發fa展zhan提ti供gong助zhu力li。