http://www.kadhoai.com.cn 2026-04-21 18:02:42 來源:自動化博覽
無線技術大有可為
在無線技術的工業應用上,目前國內和國外都在探索最適合於當前無線技術發展狀況,又能實現無線技術特點的應用。設備狀態監控、設備資產管理、樓宇自動化……都dou是shi無wu線xian技ji術shu大da有you用yong武wu之zhi地di的de方fang向xiang。說shuo得de具ju體ti些xie,可ke以yi在zai用yong電dian纜lan相xiang當dang費fei時shi費fei錢qian的de場chang合he方fang便bian地di利li用yong無wu線xian技ji術shu替ti代dai,在zai可ke以yi實shi現xian靈ling活huo的de布bu置zhi或huo增zeng加jia檢jian測ce點dian不bu致zhi耗hao費fei太tai多duo的de場chang合he,以yi及ji需xu要yao對dui在zai一yi定ding範fan圍wei內nei移yi動dong的de設she備bei進jin行xing檢jian測ce監jian控kong的de場chang合he,都dou能neng夠gou充chong分fen發fa揮hui無wu線xian技ji術shu的de優you越yue性xing。例li如ru,需xu要yao監jian控kong旋xuan轉zhuan機ji械xie設she備bei或huo移yi動dong機ji械xie設she備bei內nei的de某mou些xie參can數shu時shi,利li用yong無wu線xian傳chuan輸shu就jiu可ke以yi避bi免mian采cai用yong不bu可ke靠kao的de滑hua環huan接jie觸chu傳chuan輸shu信xin號hao。再zai如ru,在zai沒mei有you電dian纜lan橋qiao架jia可ke供gong電dian纜lan敷fu設she的de地di方fang,或huo是shi距ju離li較jiao長chang而er檢jian測ce點dian很hen分fen散san的de地di方fang,無wu線xian傳chuan輸shu的de解jie決jue方fang案an既ji節jie省sheng成cheng本ben,又you能neng快kuai捷jie地di實shi現xian。
無線技術已進入工業應用
目(mu)前(qian)國(guo)內(nei)無(wu)線(xian)技(ji)術(shu)工(gong)業(ye)應(ying)用(yong)的(de)現(xian)狀(zhuang),可(ke)以(yi)分(fen)兩(liang)條(tiao)線(xian)索(suo)來(lai)談(tan)。一(yi)條(tiao)線(xian)是(shi)國(guo)外(wai)一(yi)些(xie)強(qiang)勢(shi)自(zi)動(dong)化(hua)廠(chang)商(shang),如(ru)艾(ai)默(mo)生(sheng)過(guo)程(cheng)管(guan)理(li)和(he)霍(huo)尼(ni)韋(wei)爾(er),一(yi)直(zhi)在(zai)高(gao)調(tiao)推(tui)廣(guang)他(ta)們(men)的(de)適(shi)用(yong)於(yu)流(liu)程(cheng)工(gong)業(ye)的(de)無(wu)線(xian)產(chan)品(pin),前(qian)者(zhe)以(yi)采(cai)用(yong)無(wu)線(xian)HART協議的儀表產品為主,後者則打著OneWireless的旗號,希望能更多的覆蓋現場層、控製層和信息層,作為有線網絡的有力補充。這裏還必須提到Siemens的de無wu線xian產chan品pin,他ta們men以yi無wu線xian局ju域yu網wang產chan品pin為wei主zhu,瞄miao準zhun的de是shi在zai若ruo幹gan不bu便bian於yu敷fu設she電dian纜lan的de場chang合he,在zai控kong製zhi層ceng的de節jie點dian之zhi間jian建jian立li無wu線xian網wang絡luo的de應ying用yong。這zhe些xie國guo外wai公gong司si基ji本ben上shang還hai是shi在zai傳chuan統tong的de自zi動dong化hua市shi場chang推tui廣guang他ta們men的de無wu線xian產chan品pin。
另一條線是國內的單位包括研究院所、高校和公司,運用無線網絡技術在探索協議的開發、產chan品pin的de設she計ji研yan發fa和he應ying用yong。他ta們men的de應ying用yong特te色se是shi較jiao多duo地di關guan注zhu運yun用yong無wu線xian網wang絡luo技ji術shu去qu解jie決jue那na些xie國guo家jia建jian設she中zhong急ji需xu解jie決jue而er又you可ke以yi發fa揮hui無wu線xian網wang絡luo技ji術shu優you勢shi的de場chang合he(常常是用在那些非傳統的自動化領域)。下麵隻舉兩個例子。
qiyishi,zhongsuozhouzhidefashengzaiqianliangniannanfangyixiediqudeyanzhongweihaidianlixitonganquanyunxingdebingxuezaihai,tebieshiduigaoyajiakongshudianxianlu,youyudilifenbuguangfan、長期暴露在自然環境下,覆冰嚴重時會引發嚴重的機械和電氣事故。基於無線公網、太陽能技術、傳感器技ji術shu和he計ji算suan機ji網wang絡luo技ji術shu建jian立li的de輸shu電dian線xian路lu覆fu冰bing預yu警jing係xi統tong是shi一yi種zhong有you效xiao的de防fang冰bing手shou段duan,便bian於yu運yun行xing管guan理li人ren員yuan掌zhang握wo現xian場chang覆fu冰bing狀zhuang況kuang,及ji時shi采cai取qu有you效xiao措cuo施shi將jiang事shi故gu消xiao滅mie在zai萌meng芽ya狀zhuang態tai。廣guang西xi電dian力li工gong業ye勘kan察cha設she計ji研yan究jiu院yuan針zhen對dui廣guang西xi電dian網wang輸shu電dian線xian路lu覆fu冰bing預yu警jing係xi統tong的de建jian設she和he運yun行xing狀zhuang況kuang,著zhe重zhong分fen析xi了le係xi統tong建jian設she涉she及ji到dao的de設she備bei工gong作zuo電dian源yuan、無線通信和覆冰數學模型等三項關鍵技術,並開發了基於GPRS和ZigBee技術的覆冰監測終端結構。
其二是,上海工業自動化儀表研究院下屬的智能儀表與係統所,運用他們所開發的基於IEEE 802.15.4協(xie)議(yi)的(de)無(wu)線(xian)變(bian)送(song)器(qi)及(ji)其(qi)網(wang)絡(luo),在(zai)上(shang)海(hai)鍋(guo)爐(lu)廠(chang)重(zhong)型(xing)容(rong)器(qi)焊(han)接(jie)車(che)間(jian)構(gou)成(cheng)的(de)無(wu)線(xian)數(shu)據(ju)采(cai)集(ji)和(he)處(chu)理(li)係(xi)統(tong),已(yi)成(cheng)功(gong)地(di)應(ying)用(yong)了(le)一(yi)年(nian)多(duo),獲(huo)得(de)公(gong)司(si)及(ji)其(qi)上(shang)級(ji)單(dan)位(wei)電(dian)氣(qi)集(ji)團(tuan)的(de)肯(ken)定(ding)。這(zhe)種(zhong)真(zhen)正(zheng)意(yi)義(yi)上(shang)的(de)實(shi)時(shi)質(zhi)量(liang)監(jian)控(kong)係(xi)統(tong),實(shi)現(xian)了(le)對(dui)焊(han)接(jie)過(guo)程(cheng)參(can)數(shu)進(jin)行(xing)可(ke)視(shi)化(hua)實(shi)時(shi)監(jian)控(kong)並(bing)記(ji)錄(lu),對(dui)產(chan)品(pin)實(shi)行(xing)完(wan)整(zheng)的(de)可(ke)追(zhui)溯(su)性(xing)流(liu)程(cheng),對(dui)產(chan)品(pin)的(de)質(zhi)量(liang)做(zuo)到(dao)防(fang)差(cha)錯(cuo)控(kong)製(zhi),進(jin)而(er)將(jiang)焊(han)接(jie)過(guo)程(cheng)從(cong)過(guo)去(qu)粗(cu)放(fang)型(xing)生(sheng)產(chan)模(mo)式(shi)轉(zhuan)向(xiang)集(ji)約(yue)化(hua)的(de)生(sheng)產(chan)模(mo)式(shi)奠(dian)定(ding)了(le)技(ji)術(shu)條(tiao)件(jian)。
他們開發的係統與其它國內外的係統比較,有兩個顯著的特點:第一,采用無線短程網采集數據,再通過無線網絡/有線網絡的網關送入上位計算機存貯和處理;這zhe在zai之zhi前qian是shi國guo內nei外wai前qian所suo未wei有you的de。第di二er,針zhen對dui一yi台tai焊han機ji隻zhi要yao設she數shu據ju采cai集ji節jie點dian,生sheng產chan現xian場chang即ji使shi有you數shu量liang很hen多duo的de焊han機ji在zai同tong時shi作zuo業ye,隻zhi要yao每mei台tai焊han機ji設she一yi個ge采cai集ji終zhong端duan,所suo有you的de數shu據ju都dou能neng夠gou經jing由you部bu署shu在zai生sheng產chan現xian場chang的de無wu線xian網wang絡luo的de路lu由you節jie點dian和he協xie調tiao器qi/網wang關guan節jie點dian,可ke靠kao地di送song入ru計ji算suan機ji。而er國guo外wai廠chang家jia均jun是shi一yi台tai焊han機ji配pei備bei一yi台tai數shu據ju采cai集ji分fen析xi儀yi。顯xian然ran這zhe種zhong方fang案an不bu但dan成cheng本ben低di,易yi於yu推tui廣guang,而er且qie更geng適shi合he於yu建jian立li規gui模mo大da小xiao不bu等deng的de集ji約yue化hua焊han接jie作zuo業ye的de實shi時shi運yun行xing管guan理li平ping台tai。
無線技術如何轉向大規模工業應用
綜zong上shang所suo述shu明ming顯xian可ke見jian,在zai若ruo幹gan新xin興xing的de自zi動dong化hua技ji術shu中zhong,無wu線xian網wang絡luo技ji術shu在zai我wo國guo工gong業ye上shang的de應ying用yong已yi經jing跨kua出chu了le成cheng功gong的de一yi步bu,但dan還hai限xian於yu試shi點dian或huo局ju部bu的de應ying用yong。這zhe就jiu是shi說shuo,離li由you點dian到dao麵mian大da規gui模mo的de推tui廣guang恐kong怕pa還hai有you相xiang當dang長chang的de路lu要yao走zou。對dui於yu國guo外wai無wu線xian網wang絡luo和he儀yi表biao產chan品pin,由you於yu具ju有you良liang好hao的de技ji術shu和he生sheng產chan基ji礎chu,一yi旦dan解jie決jue了le無wu線xian網wang絡luo的de技ji術shu難nan題ti之zhi後hou,應ying對dui目mu前qian的de應ying用yong還hai是shi綽chuo綽chuo有you餘yu的de。主zhu要yao的de問wen題ti恐kong怕pa在zai於yu價jia格ge相xiang對dui昂ang貴gui,非fei必bi要yao時shi用yong戶hu不bu會hui作zuo為wei首shou選xuan。對dui於yu國guo內nei開kai發fa的de無wu線xian網wang絡luo產chan品pin,其qi優you點dian是shi價jia格ge相xiang當dang便bian宜yi,但dan目mu前qian基ji本ben上shang處chu於yu小xiao批pi試shi製zhi階jie段duan,缺que乏fa批pi量liang生sheng產chan的de手shou段duan和he經jing驗yan。換huan言yan之zhi,國guo內nei開kai發fa的de無wu線xian網wang絡luo產chan品pin還hai需xu要yao經jing過guo一yi個ge由you科ke研yan開kai發fa到dao成cheng熟shu批pi量liang生sheng產chan的de跨kua越yue。若ruo能neng加jia速su完wan成cheng這zhe一yi跨kua越yue,勢shi必bi會hui極ji大da地di促cu進jin我wo國guo無wu線xian網wang絡luo技ji術shu的de廣guang泛fan應ying用yong。
dangqianyigehenyoulidexingshishixinxihuahegongyehuadelianghuarongheyijingzuoweiguojiachangqidegongyezhengceyijiwulianwangdexushiyidai,douweiwuxianwangluojishudefazhanyingyongtigongledazhanhongtudefenwei。shiyishangmiantidaodehanjieguochengdewuxianshujucaijihechulixitongweili,ruguobujinjinbaqigongnengjuxianyuhanjiezhiliangdejiance,ershicongqiyeguanlixinxihuadequanjuqusikao,rangtafahuigengdagengshencengcidezuoyong,jianliyigehanjieguochengyunyingguanlipingtai,conggongyehua、信息化融合的要求出發實現更多的管理功能,諸如:監控(防止因焊機誤操作、焊機功能失效或非授權幹預致使焊接缺陷;通過監控焊接參數,使參數優化設置成為可能);故障診斷(為快速直接確定造成焊接工件缺陷的原因和操作者提供依據);數據記錄和文檔製作(對所有焊接的實際過程參數及相關的信息進行記錄。對焊接記錄進行保存,統計,分析,實現產品的可追溯性及對焊接生產的有效管理);焊接生產管理(提供相關焊接操作的工時、工藝考核的原始依據)。這(zhe)就(jiu)將(jiang)無(wu)線(xian)傳(chuan)感(gan)器(qi)網(wang)絡(luo)的(de)工(gong)業(ye)應(ying)用(yong)技(ji)術(shu)拓(tuo)展(zhan)到(dao)更(geng)廣(guang)泛(fan)的(de)範(fan)圍(wei),著(zhe)重(zhong)於(yu)讓(rang)焊(han)接(jie)生(sheng)產(chan)過(guo)程(cheng)集(ji)約(yue)化(hua)管(guan)理(li)功(gong)能(neng)建(jian)立(li)在(zai)無(wu)線(xian)傳(chuan)感(gan)器(qi)網(wang)絡(luo)基(ji)礎(chu)之(zhi)上(shang),豈(qi)不(bu)是(shi)讓(rang)無(wu)線(xian)網(wang)絡(luo)技(ji)術(shu)發(fa)揮(hui)了(le)更(geng)強(qiang)大(da)的(de)作(zuo)用(yong)!