http://www.kadhoai.com.cn 2026-04-08 01:50:52
食品加工和包裝機械製造業是為食品工業提供技術裝備的重要產業,近年來逐步發展為我國國民經濟中增長最快、最具活力的支柱產業之一。但由於起步較晚、技ji術shu資zi源yuan不bu夠gou集ji中zhong等deng原yuan因yin,我wo國guo的de食shi品pin加jia工gong和he包bao裝zhuang機ji械xie製zhi造zao業ye技ji術shu創chuang新xin能neng力li非fei常chang薄bo弱ruo。國guo民min生sheng活huo水shui平ping的de提ti高gao對dui食shi品pin工gong業ye的de推tui進jin作zuo用yong顯xian而er易yi見jian,食shi品pin機ji械xie工gong業ye市shi場chang前qian景jing被bei普pu遍bian看kan好hao,但dan對dui國guo內nei食shi品pin機ji械xie廠chang經jing營ying者zhe來lai說shuo,這zhe個ge市shi場chang到dao底di是shi一yi塊kuai美mei味wei的de蛋dan糕gao還hai是shi一yi塊kuai燙tang手shou的de山shan芋yu呢ne?中zhong國guo食shi品pin和he包bao裝zhuang機ji械xie工gong業ye協xie會hui常chang務wu副fu理li事shi長chang何he南nan至zhi在zai接jie受shou記ji者zhe采cai訪fang時shi就jiu表biao示shi:“目前很多國內的食品加工和包裝機械製造企業的發展是被動的,很多技術方麵的改進也都是無奈之舉。”
何(he)理(li)事(shi)長(chang)指(zhi)出(chu),從(cong)自(zi)動(dong)化(hua)技(ji)術(shu)應(ying)用(yong)的(de)角(jiao)度(du)來(lai)看(kan),我(wo)國(guo)的(de)食(shi)品(pin)機(ji)械(xie)工(gong)業(ye)與(yu)國(guo)外(wai)發(fa)達(da)國(guo)家(jia)的(de)差(cha)距(ju)較(jiao)為(wei)明(ming)顯(xian)。近(jin)年(nian)來(lai),本(ben)土(tu)企(qi)業(ye)也(ye)有(you)意(yi)在(zai)這(zhe)方(fang)麵(mian)提(ti)高(gao)競(jing)爭(zheng)力(li),但(dan)是(shi)技(ji)術(shu)方(fang)麵(mian)的(de)改(gai)進(jin)工(gong)作(zuo)也(ye)是(shi)隨(sui)著(zhe)市(shi)場(chang)接(jie)受(shou)度(du)的(de)變(bian)化(hua)而(er)逐(zhu)漸(jian)展(zhan)開(kai)的(de)。在(zai)國(guo)外(wai)應(ying)用(yong)較(jiao)為(wei)成(cheng)熟(shu)的(de)技(ji)術(shu)較(jiao)容(rong)易(yi)被(bei)國(guo)內(nei)企(qi)業(ye)采(cai)納(na),但(dan)同(tong)時(shi)這(zhe)也(ye)製(zhi)約(yue)了(le)本(ben)土(tu)食(shi)品(pin)機(ji)械(xie)製(zhi)造(zao)業(ye)的(de)主(zhu)動(dong)發(fa)展(zhan)。所(suo)以(yi),轉(zhuan)變(bian)發(fa)展(zhan)模(mo)式(shi)需(xu)要(yao)的(de)是(shi)在(zai)借(jie)鑒(jian)先(xian)進(jin)技(ji)術(shu)的(de)同(tong)時(shi),本(ben)土(tu)企(qi)業(ye)經(jing)營(ying)理(li)念(nian)的(de)轉(zhuan)變(bian)。
傳感技術應用範圍逐漸擴大
muqian,shipinjiagongyubaozhuangguochengzhongdejiancejishubujinjinjuxianyushengchanxianshangzazhidejiance,suizheshipinjianyanshouzhongshichengduzhujianjiada,jiancejishuyingyonglingyujinyibukuoda。
在食品加工與包裝機械行業中,傳感器的應用場合繁多,在食品飲料存儲罐的監控、灌裝封裝、混合及加工、冷卻及加溫、清潔、包裝等工序都要用到傳感器。近年來,傳感技術的應用又出現了很多新的亮點,市場的缺口也成為了眾多自動化廠商的必爭之地。
隨著食品安全問題的日益突出,國家對食品安全重視程度也逐漸加大,這就對食品檢測技術提出了更加細化的要求。何理事長介紹說:“以往我們的食品機械製造廠對於食品檢測技術關注較少,相對於整機性能的提升,食品檢測技術發展空間很大。”傳感技術的應用無疑是推動食品檢測技術的重要因素,在溫度、weizhidengwuliliangdecaijifangmian,chuanganjishuyeyougenggaodeyaoqiu。julejie,yizhongquanxindejichengdianlujianceqiyijingkaishiyingyongyuguowaideshipinjiagongchang,tanengcechumouzhongshipinhuomouzhongyinliaodebianzhishijian。zhezhongshipinbaozhijiancezhuangzhiyouchuanganqihesaomiaoyigoucheng,jiancerenyuanzhixujiangsaomiaoyiduizhunshipinfashewuxiandianbo,saomiaoyifachudewuxiandianboxunhaohuishishipinchanshengzhendong,tongshifachulepubo,ranhouzaichuandaogeichuanganqi。tongguoyongbiaozhundeshujukubiaodingxiangguancanshu,shunjianjikequedingsuojianceshipinbianzhideshijian,qijiancejieguoxiangdangzhunque。
何(he)理(li)事(shi)長(chang)指(zhi)出(chu),目(mu)前(qian)食(shi)品(pin)加(jia)工(gong)與(yu)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong)的(de)檢(jian)測(ce)技(ji)術(shu)不(bu)僅(jin)僅(jin)局(ju)限(xian)於(yu)生(sheng)產(chan)線(xian)上(shang)雜(za)質(zhi)的(de)檢(jian)測(ce),隨(sui)著(zhe)食(shi)品(pin)檢(jian)驗(yan)受(shou)重(zhong)視(shi)程(cheng)度(du)逐(zhu)漸(jian)加(jia)大(da),檢(jian)測(ce)技(ji)術(shu)應(ying)用(yong)領(ling)域(yu)進(jin)一(yi)步(bu)擴(kuo)大(da)。在(zai)機(ji)器(qi)視(shi)覺(jiao)產(chan)品(pin)中(zhong),彩(cai)色(se)機(ji)器(qi)視(shi)覺(jiao)產(chan)品(pin)在(zai)食(shi)品(pin)檢(jian)測(ce)方(fang)麵(mian)應(ying)用(yong)較(jiao)為(wei)突(tu)出(chu),我(wo)們(men)可(ke)以(yi)通(tong)過(guo)食(shi)物(wu)的(de)顏(yan)色(se)來(lai)確(que)定(ding)成(cheng)熟(shu)度(du)以(yi)及(ji)質(zhi)量(liang)等(deng)級(ji)等(deng)參(can)數(shu)。另(ling)外(wai),近(jin)年(nian)來(lai)隨(sui)著(zhe)無(wu)線(xian)傳(chuan)感(gan)器(qi)網(wang)絡(luo)應(ying)用(yong)的(de)逐(zhu)漸(jian)普(pu)及(ji),國(guo)外(wai)一(yi)些(xie)大(da)型(xing)的(de)食(shi)品(pin)加(jia)工(gong)廠(chang)已(yi)經(jing)將(jiang)其(qi)應(ying)用(yong)到(dao)保(bao)障(zhang)食(shi)品(pin)安(an)全(quan)的(de)食(shi)品(pin)信(xin)息(xi)采(cai)集(ji)係(xi)統(tong)中(zhong)。通(tong)過(guo)無(wu)線(xian)傳(chuan)感(gan)器(qi)網(wang)絡(luo),食(shi)品(pin)加(jia)工(gong)廠(chang)能(neng)夠(gou)讓(rang)消(xiao)費(fei)者(zhe)完(wan)全(quan)地(di)了(le)解(jie)食(shi)品(pin)在(zai)生(sheng)產(chan)、運輸、存儲等過程的相關信息,這樣直觀、toumingdexinxidadaxiaochuletamenduiyushipinanquandegulv。yucitongshi,zheyeyouliyujianguanbumenjishifaxianwenti,bingyoujukezha,nenggouzhizhishipinanquanwentidefasheng。
現場總線、終端包裝物流技術發展較快
現場總線技術在國內的大型食品加工企業應用較為普遍,這為整個生產線的無人化操作以及傳動、檢測等工序的無縫銜接提供了便利;物流自動化技術最直接的體現就是使得人力得到節省,盡管中國的勞動力較為充足,但物流的發展是大勢所趨。
據(ju)了(le)解(jie),國(guo)內(nei)早(zao)期(qi)就(jiu)有(you)部(bu)分(fen)大(da)型(xing)食(shi)品(pin)製(zhi)造(zao)企(qi)業(ye)開(kai)始(shi)使(shi)用(yong)現(xian)場(chang)總(zong)線(xian)技(ji)術(shu),廣(guang)州(zhou)珠(zhu)江(jiang)啤(pi)酒(jiu)集(ji)團(tuan)公(gong)司(si)就(jiu)是(shi)其(qi)中(zhong)之(zhi)一(yi),前(qian)期(qi)的(de)釀(niang)酒(jiu)工(gong)藝(yi)和(he)後(hou)期(qi)的(de)包(bao)裝(zhuang)工(gong)藝(yi)中(zhong)都(dou)應(ying)用(yong)了(le)現(xian)場(chang)總(zong)線(xian)技(ji)術(shu)。從(cong)2003年開始到如今,珠江啤酒在四期發酵和四期糖化工藝過程中均應用了現場總線係統對車間級的現場控製進行集中管理;zaipijiubaozhuangshengchanxianshangyeyizhishiyongxianchangzongxianjishu,muqianzhujiangpijiujituandedabufenshengchanxianyijizhengzaichoujiandeshengchanxianyijingkaishipubianyingyongxianchangzongxianjishu。helishichangjieshidao:“現場總線技術在國內的大型食品加工企業應用較為普遍,這為整個生產線的無人化操作以及傳動、檢jian測ce等deng工gong序xu的de無wu縫feng銜xian接jie提ti供gong了le便bian利li。其qi實shi在zai藥yao品pin的de包bao裝zhuang線xian上shang,現xian場chang總zong線xian的de應ying用yong更geng為wei廣guang泛fan。相xiang對dui於yu人ren工gong操cao作zuo來lai說shuo,運yun用yong現xian場chang總zong線xian技ji術shu使shi得de控kong製zhi更geng為wei精jing準zhun,並bing且qie在zai衛wei生sheng方fang麵mian更geng有you保bao證zheng。”
運用現場總線技術首先“解放”了大部分的硬件,使得繁瑣的安裝環節得到簡化;在生產應用的實際過程中,便利性與靈活性更加明顯;可以將現場總線技術與ERP係統集成,這樣管理層就可以通過ERP係統十分便利地調取、分(fen)析(xi)運(yun)行(xing)數(shu)據(ju),了(le)解(jie)生(sheng)產(chan)的(de)實(shi)際(ji)和(he)即(ji)時(shi)情(qing)況(kuang),監(jian)測(ce)車(che)間(jian)的(de)運(yun)行(xing)情(qing)況(kuang)。何(he)理(li)事(shi)長(chang)同(tong)時(shi)指(zhi)出(chu),現(xian)場(chang)總(zong)線(xian)技(ji)術(shu)的(de)應(ying)用(yong)也(ye)和(he)企(qi)業(ye)的(de)管(guan)理(li)與(yu)技(ji)術(shu)水(shui)平(ping)有(you)關(guan),有(you)些(xie)企(qi)業(ye)並(bing)沒(mei)達(da)到(dao)預(yu)想(xiang)的(de)應(ying)用(yong)效(xiao)果(guo)。所(suo)以(yi),他(ta)建(jian)議(yi)企(qi)業(ye)必(bi)須(xu)要(yao)考(kao)慮(lv)好(hao)是(shi)否(fou)有(you)能(neng)力(li)、有必要應用此項技術。
談到國內企業近十幾年來的變化,何理事長也十分驚歎於這些企業的變化:“在20年(nian)前(qian),我(wo)們(men)去(qu)青(qing)島(dao)啤(pi)酒(jiu)廠(chang)考(kao)察(cha),窄(zhai)小(xiao)的(de)生(sheng)產(chan)車(che)間(jian)裏(li)有(you)很(hen)多(duo)裝(zhuang)箱(xiang)的(de)工(gong)人(ren)。由(you)於(yu)生(sheng)產(chan)規(gui)模(mo)的(de)不(bu)斷(duan)加(jia)大(da),工(gong)人(ren)也(ye)不(bu)斷(duan)增(zeng)多(duo)。而(er)廠(chang)房(fang)不(bu)能(neng)無(wu)限(xian)製(zhi)的(de)擴(kuo)大(da)來(lai)容(rong)納(na)不(bu)斷(duan)增(zeng)多(duo)的(de)工(gong)人(ren),所(suo)以(yi)物(wu)流(liu)等(deng)自(zi)動(dong)化(hua)技(ji)術(shu)應(ying)運(yun)而(er)生(sheng)。”
據何理事長介紹,我國的食品和包裝機械已由簡單生產線向自動化生產線發展,其單線的生產規模也在不斷提升,如啤酒灌裝線已達到50000瓶/小(xiao)時(shi)。從(cong)卸(xie)箱(xiang)開(kai)始(shi)一(yi)直(zhi)到(dao)裝(zhuang)箱(xiang)下(xia)線(xian),基(ji)本(ben)上(shang)不(bu)用(yong)人(ren)工(gong)操(cao)作(zuo),有(you)些(xie)飲(yin)料(liao)生(sheng)產(chan)車(che)間(jian)基(ji)本(ben)上(shang)做(zuo)到(dao)無(wu)人(ren)化(hua)管(guan)理(li)。而(er)物(wu)流(liu)自(zi)動(dong)化(hua)的(de)進(jin)一(yi)步(bu)發(fa)展(zhan)就(jiu)使(shi)得(de)整(zheng)個(ge)食(shi)品(pin)加(jia)工(gong)與(yu)包(bao)裝(zhuang)生(sheng)產(chan)線(xian)得(de)到(dao)完(wan)善(shan),一(yi)個(ge)完(wan)整(zheng)的(de)食(shi)品(pin)加(jia)工(gong)鏈(lian)就(jiu)形(xing)成(cheng)了(le)。
新技術推廣尚待市場需求配合
幾(ji)年(nian)前(qian),國(guo)外(wai)的(de)一(yi)些(xie)食(shi)品(pin)廠(chang)中(zhong)應(ying)用(yong)的(de)包(bao)裝(zhuang)機(ji)械(xie)產(chan)品(pin)就(jiu)應(ying)用(yong)到(dao)了(le)自(zi)動(dong)識(shi)別(bie)功(gong)能(neng),這(zhe)就(jiu)為(wei)多(duo)種(zhong)類(lei)的(de)產(chan)品(pin)封(feng)裝(zhuang)在(zai)一(yi)起(qi)提(ti)供(gong)了(le)極(ji)大(da)方(fang)便(bian)。實(shi)現(xian)快(kuai)速(su)而(er)且(qie)準(zhun)確(que)包(bao)裝(zhuang)的(de)同(tong)時(shi),排(pai)除(chu)了(le)人(ren)工(gong)操(cao)作(zuo)的(de)視(shi)覺(jiao)及(ji)體(ti)力(li)的(de)疲(pi)勞(lao)等(deng)因(yin)素(su)。但(dan)這(zhe)種(zhong)技(ji)術(shu)在(zai)國(guo)內(nei)應(ying)用(yong)還(hai)較(jiao)少(shao),所(suo)以(yi)在(zai)國(guo)內(nei)推(tui)廣(guang)新(xin)技(ji)術(shu)必(bi)須(xu)要(yao)考(kao)慮(lv)市(shi)場(chang)需(xu)求(qiu)、消費觀念等因素。
談到食品包裝新技術的應用,何理事長舉例說;“幾(ji)年(nian)前(qian),國(guo)外(wai)的(de)一(yi)些(xie)食(shi)品(pin)廠(chang)中(zhong)應(ying)用(yong)的(de)包(bao)裝(zhuang)機(ji)械(xie)產(chan)品(pin)就(jiu)應(ying)用(yong)到(dao)了(le)自(zi)動(dong)識(shi)別(bie)功(gong)能(neng),這(zhe)就(jiu)為(wei)多(duo)種(zhong)類(lei)的(de)產(chan)品(pin)封(feng)裝(zhuang)在(zai)一(yi)起(qi)提(ti)供(gong)了(le)極(ji)大(da)方(fang)便(bian)。實(shi)現(xian)快(kuai)速(su)而(er)且(qie)準(zhun)確(que)包(bao)裝(zhuang)的(de)同(tong)時(shi),排(pai)除(chu)了(le)人(ren)工(gong)操(cao)作(zuo)的(de)視(shi)覺(jiao)及(ji)體(ti)力(li)的(de)疲(pi)勞(lao)等(deng)因(yin)素(su)。但(dan)這(zhe)種(zhong)技(ji)術(shu)在(zai)國(guo)內(nei)應(ying)用(yong)還(hai)較(jiao)少(shao),所(suo)以(yi)在(zai)國(guo)內(nei)推(tui)廣(guang)新(xin)技(ji)術(shu)必(bi)須(xu)要(yao)考(kao)慮(lv)市(shi)場(chang)需(xu)求(qiu)、消費觀念等因素。”何理事長所講的自動識別功能指的就是自動識別包裝材料的厚度、硬度、反彈力等,通過電腦反饋到機械手調整動作幅度,保證不反彈;tongshi,baozhenggezhongbutongdechanpinzhuangdaotongyihezhong,qipailieshiyouguilvde。youyushengchanxianchuandidechanpinshiwuxude,namezexuyaotantousaomiaolaiquedingbutongxingzhuangdewuliaoweizhi,ranhoufankuigeibutongjixieshou,zheyangtajiuhuizhunquewuwudijiangwupinanzhunquedeweizhijifangxiangfangrutuopanzhong。
而麵對如此精準而又節省人力的方法,大多數國內的企業還是說了“不”。helishichangzhichu,guowaifadaguojiadezhimingshipinchang,chanpinxuqiulianghenda,zheyangyingyongyixiexinjishukeyizhijieshideshengchanxiaolvmingxiantigao,yinjinjishudechengbenjiudadajiangdile。erguoneidaduobentudeshipinchangyizhongxiaoguimoqiyeweizhu,zhezhongtigaoxiaolvdeyoushibingbumingxian。tongshi,zhongguodeshipingongye,youqishishipinbaozhuangyechangqixuyaoyinjindaliangguowaidexianjinjishuheshebei,zaochengdehouguojiushizhongguodedaxingbaozhuangqiyedegaoduanshebeishichangfenejihubeiguowaishebeizhanju。zhezhongbeidongdefazhanjumianwangwangshideguoneideshipinjiagongchangzaibeibiwunaideshihou,caihuixuanzeliyongzidonghuajishulaishengjishebei。suoyi,helishichangrenweizhongguobaozhuanggongyeyinggaicongshijichufa,yinjinjishudetongshi,zizhuchuangxinyebibukeshao,zheyangcainengshengchanchushiheguoneishichangxuqiudeshebei。