http://www.kadhoai.com.cn 2026-04-08 00:15:04 來源:上海儀器儀表行業協會
石油化學工業簡稱石油化工,它在中國國民經濟的發展中有著重要的作用,是中國的支柱產業部門之一。石化行業生產線長、涉及麵廣,僅中國石化集團就有原油、成品油、天然氣等輸油、輸氣管道近6000km,加油站2.4萬個,石化企業的油田、采油廠、煉油廠、化工廠、油庫、加油站、輸油(氣)管線遍及全國各個城市、鄉鎮、車站、碼頭、賓館、千家萬戶。石化行業的生產過程包括油氣勘探、油氣田開發、鑽井工程、采油工程、油氣集輸、原油儲運、石油煉製、化工生產、油品銷售等,生產社會需要的汽油、煤油、柴油、潤滑油、化工原料、合成樹脂、合成橡膠、合成纖維、化肥等3000多種石油、化工產品,與人民的衣、食、住、行密切相關。
在石化行業,控製閥是極為重要的裝置之一,控製閥工作的好壞,直接關係到DCSkongzhixitongdetouyunhegongyizhuangzhideyunxing,yidankongzhifachuxianguzhang,zhengtaokongzhixitongjiuhuishiling。shihuaxingyezhongguokongzhifazhongleifanduo,butongfamendejiegouhecailiaoxuanzeqianchawanbie,yonghudexuqiuyeqianchawanbie。wokancicizhuanmencaifanglezhongshihuashanghaigongchengyouxiangongsiyikongshizishengaogongyuxuboxiansheng,jiushihuaxingyekongzhifadexuqiuxianzhuangyuqianjingzhankaiwomendezhuanfang。yuxubogongchengshichangqishenrushihuayixian,shuxikongzhifazaiyixiandeshiyongzhuangkuang,tajieheshiqing,zhichuleguochankongzhifachanpindezhuduowentisuozai,geiguoneikongzhifachangshangtichulexuduobaoguiyijian,yiqiyindaoguoneikongzhifaxingyeyouxu、高速的進一步發展下去。
對(dui)於(yu)特(te)殊(shu)工(gong)況(kuang),總(zong)體(ti)而(er)言(yan),現(xian)階(jie)段(duan)國(guo)產(chan)控(kong)製(zhi)閥(fa)的(de)難(nan)題(ti)還(hai)在(zai)於(yu)高(gao)溫(wen)高(gao)壓(ya)的(de)應(ying)用(yong)工(gong)況(kuang),主(zhu)要(yao)問(wen)題(ti)是(shi)維(wei)護(hu)周(zhou)期(qi)較(jiao)短(duan),尤(you)其(qi)是(shi)當(dang)物(wu)料(liao)中(zhong)含(han)有(you)顆(ke)粒(li)的(de)時(shi)候(hou),更(geng)是(shi)難(nan)以(yi)應(ying)對(dui),這(zhe)迫(po)使(shi)用(yong)戶(hu)不(bu)得(de)不(bu)在(zai)一(yi)些(xie)關(guan)鍵(jian)的(de)應(ying)用(yong)場(chang)合(he)直(zhi)接(jie)引(yin)進(jin)國(guo)外(wai)產(chan)品(pin)。在(zai)高(gao)溫(wen)工(gong)況(kuang)下(xia),結(jie)構(gou)設(she)計(ji)、jingjiagonghezhuangpeiyouqizhongyao,guochankongzhifadejishushuipingzaizhefangmianhaibugouchengshu。diwengongkuangdeyingyong,guochankongzhifajibenshikeyiyingduide。zongdelaikan,guochandanzuofazhiliangbijiaowending,shichangzhanyoulvyehengao。zhidezhuyideshi,jinjinianguochandiefajinbuhenkuai。
在我們石化行業中,大部分設計人員在選用控製閥時都采用美標,或者采用相當於美標的國內標準,這個標準覆蓋了材料、檢驗和測試標準。
總體來說,石化行業75%以(yi)上(shang)的(de)工(gong)況(kuang)並(bing)不(bu)是(shi)很(hen)苛(ke)刻(ke),但(dan)也(ye)存(cun)在(zai)很(hen)多(duo)特(te)殊(shu)工(gong)況(kuang),比(bi)如(ru)大(da)口(kou)徑(jing)和(he)微(wei)小(xiao)流(liu)量(liang)閥(fa)。從(cong)現(xian)階(jie)段(duan)產(chan)品(pin)的(de)應(ying)用(yong)情(qing)況(kuang)來(lai)看(kan),大(da)口(kou)徑(jing)閥(fa)門(men)已(yi)經(jing)不(bu)是(shi)難(nan)題(ti),很(hen)多(duo)國(guo)產(chan)閥(fa)門(men)都(dou)做(zuo)得(de)不(bu)錯(cuo),相(xiang)反(fan)的(de),微(wei)小(xiao)流(liu)量(liang)閥(fa)倒(dao)是(shi)難(nan)題(ti)。一(yi)方(fang)麵(mian)這(zhe)類(lei)閥(fa)門(men)的(de)應(ying)用(yong)比(bi)較(jiao)少(shao),不(bu)太(tai)被(bei)重(zhong)視(shi);另(ling)一(yi)方(fang)麵(mian),它(ta)們(men)的(de)閥(fa)芯(xin)十(shi)分(fen)細(xi)小(xiao),很(hen)容(rong)易(yi)磨(mo)損(sun),例(li)如(ru)高(gao)壓(ya)差(cha)注(zhu)水(shui)閥(fa),國(guo)內(nei)製(zhi)造(zao)廠(chang)在(zai)這(zhe)方(fang)麵(mian)的(de)研(yan)究(jiu)還(hai)很(hen)少(shao)很(hen)不(bu)深(shen)入(ru),這(zhe)導(dao)致(zhi)了(le)這(zhe)方(fang)麵(mian)產(chan)品(pin)的(de)空(kong)白(bai)和(he)落(luo)後(hou)。
從我們實際的項目和工程狀況來看,用戶指定源頭供貨商的情況很多,有時候我們為用戶提供的方案是必須在專利商指定的品牌、指定類型的情況下進行的,控製閥廠商應該對此引起注意。
一個控製閥的壽命長短,首先看應用工況,再看控製閥的材質和密封性能。
對(dui)於(yu)密(mi)封(feng),分(fen)為(wei)閥(fa)座(zuo)密(mi)封(feng)和(he)填(tian)料(liao)密(mi)封(feng)。我(wo)們(men)知(zhi)道(dao),控(kong)製(zhi)閥(fa)偏(pian)重(zhong)於(yu)連(lian)續(xu)控(kong)製(zhi)功(gong)能(neng),不(bu)太(tai)要(yao)求(qiu)嚴(yan)密(mi)切(qie)斷(duan)的(de)功(gong)能(neng),因(yin)此(ci),閥(fa)座(zuo)密(mi)封(feng)方(fang)麵(mian),即(ji)使(shi)有(you)一(yi)定(ding)的(de)泄(xie)漏(lou),也(ye)是(shi)不(bu)太(tai)被(bei)重(zhong)視(shi)的(de);而且視工況和控製閥結構決定,例如球閥,閥座密封等級很高,作為嚴密切斷功能就很合適。
womenzhidao,fazuomifengyouxieloudehua,zhishaoliutihaishizaiguandaoli,ertianliaomifengchulewenti,huagongjiezhikenengzhijiexiefangdaohuanjingzhong,houguojiangbukanshexiang。suizheguojiaduihuanbaoyaoqiudetigao,xianzaidegongchengshejiyuelaiyuezhongshitianliaomifeng。zuoweigongchengshejirenyuan,womenyezaiqidaiguochankongzhifatianliaomifengdeshengjihuandai,guigenjiedihaishicailiao、製造水平。如果根據低泄漏的要求,國產填料的指標不過關;另(ling)外(wai),有(you)些(xie)加(jia)工(gong)工(gong)藝(yi)環(huan)節(jie)像(xiang)閥(fa)杆(gan)的(de)光(guang)潔(jie)度(du)也(ye)是(shi)和(he)泄(xie)漏(lou)量(liang)相(xiang)關(guan)的(de)。據(ju)我(wo)們(men)了(le)解(jie),歐(ou)美(mei)國(guo)家(jia)早(zao)就(jiu)推(tui)出(chu)了(le)一(yi)係(xi)列(lie)產(chan)品(pin),他(ta)們(men)稱(cheng)之(zhi)為(wei)環(huan)保(bao)填(tian)料(liao),以(yi)滿(man)足(zu)當(dang)地(di)政(zheng)府(fu)的(de)環(huan)保(bao)要(yao)求(qiu)。近(jin)幾(ji)年(nian),國(guo)產(chan)控(kong)製(zhi)閥(fa)也(ye)逐(zhu)漸(jian)開(kai)始(shi)采(cai)用(yong)雙(shuang)層(ceng)填(tian)料(liao)以(yi)達(da)到(dao)低(di)泄(xie)漏(lou)的(de)目(mu)的(de),例(li)如(ru)無(wu)錫(xi)工(gong)裝(zhuang),他(ta)們(men)已(yi)經(jing)能(neng)夠(gou)提(ti)供(gong)雙(shuang)層(ceng)填(tian)料(liao)的(de)係(xi)列(lie)產(chan)品(pin),並(bing)且(qie)已(yi)經(jing)應(ying)用(yong)在(zai)歐(ou)美(mei)合(he)資(zi)企(qi)業(ye)中(zhong)。我(wo)希(xi)望(wang)更(geng)多(duo)國(guo)產(chan)控(kong)製(zhi)閥(fa)企(qi)業(ye)能(neng)重(zhong)視(shi)這(zhe)個(ge)問(wen)題(ti)。
youguancaizhiwenti,yeshiwomenshihuaxingyekongzhifachanpinxuyaoyingduideyigenanti,shihuaxingyedegongkuangheliutizhongleifanduo,famencaizhidexuanzezhiguanzhongyao,xuanyongheshidecaizhi,kongzhifashoumingcainengchangjiu。guochankongzhifachangyaoshenruyanjiu,youqishiduiyucaizhidegailiang,yinggaixiagongfuyanjiu。
對於如何延長控製閥的壽命,有兩點建議:
第(di)一(yi),控(kong)製(zhi)閥(fa)廠(chang)家(jia)應(ying)加(jia)大(da)研(yan)發(fa)力(li)度(du),要(yao)在(zai)閥(fa)芯(xin)組(zu)件(jian)方(fang)麵(mian)下(xia)功(gong)夫(fu)。現(xian)在(zai)客(ke)戶(hu)反(fan)應(ying)較(jiao)多(duo)的(de)就(jiu)是(shi)國(guo)產(chan)控(kong)製(zhi)閥(fa)的(de)閥(fa)芯(xin)壽(shou)命(ming)短(duan),這(zhe)當(dang)然(ran)和(he)工(gong)藝(yi)操(cao)作(zuo)條(tiao)件(jian)有(you)關(guan),但(dan)也(ye)應(ying)該(gai)同(tong)控(kong)製(zhi)閥(fa)的(de)製(zhi)造(zao)關(guan)聯(lian)起(qi)來(lai)。我(wo)們(men)盡(jin)量(liang)選(xuan)用(yong)合(he)適(shi)結(jie)構(gou)的(de)閥(fa)芯(xin),也(ye)希(xi)望(wang)國(guo)產(chan)控(kong)製(zhi)閥(fa)廠(chang)商(shang)在(zai)製(zhi)造(zao)工(gong)藝(yi)上(shang)提(ti)高(gao)穩(wen)定(ding)性(xing),這(zhe)是(shi)一(yi)個(ge)工(gong)程(cheng)體(ti)係(xi),涉(she)及(ji)材(cai)料(liao)、加工、裝配、檢驗。
第di二er,要yao在zai軟ruan密mi封feng閥fa座zuo上shang做zuo文wen章zhang。國guo產chan控kong製zhi閥fa的de軟ruan密mi封feng壽shou命ming短duan,造zao成cheng用yong戶hu首shou選xuan金jin屬shu密mi封feng調tiao節jie閥fa。其qi實shi在zai歐ou洲zhou,軟ruan密mi封feng閥fa座zuo調tiao節jie閥fa占zhan了le一yi定ding比bi例li,在zai符fu合he工gong藝yi的de情qing況kuang下xia,軟ruan密mi封feng閥fa座zuo調tiao節jie閥fa可ke以yi降jiang低di大da部bu分fen投tou資zi,而er且qie壽shou命ming也ye有you保bao障zhang。在zai非fei金jin屬shu材cai料liao方fang麵mian,國guo內nei產chan品pin與yu國guo外wai差cha距ju很hen大da,拿na我wo們men生sheng活huo中zhong的de水shui龍long頭tou來lai說shuo,這zhe就jiu是shi簡jian單dan的de閥fa門men,密mi封feng片pian一yi般ban是shi橡xiang膠jiao製zhi作zuo的de,壽shou命ming不bu長chang。這zhe樣yang的de思si維wei同tong樣yang影ying響xiang著zhe工gong業ye領ling域yu的de閥fa門men。
在(zai)石(shi)化(hua)行(xing)業(ye)中(zhong),對(dui)於(yu)控(kong)製(zhi)閥(fa)的(de)選(xuan)型(xing)恰(qia)當(dang)即(ji)可(ke)。總(zong)體(ti)來(lai)說(shuo),普(pu)通(tong)工(gong)況(kuang)的(de)調(tiao)節(jie)閥(fa)沒(mei)有(you)必(bi)要(yao)超(chao)標(biao)設(she)計(ji)。如(ru)果(guo)屬(shu)於(yu)苛(ke)刻(ke)工(gong)況(kuang)並(bing)且(qie)采(cai)用(yong)了(le)引(yin)進(jin)調(tiao)節(jie)閥(fa),建(jian)議(yi)增(zeng)加(jia)檢(jian)驗(yan)步(bu)驟(zhou)和(he)測(ce)試(shi)報(bao)告(gao)。
所謂安全性、操作性等方麵的要求,都是建立在選型恰當,使用恰當的基礎上的。對於不同的工況,從閥門的結構、材料、類型、限製條件等角度入手分析。當然正確的操作和適當的維護,也是一個重要因素。
國guo產chan控kong製zhi閥fa在zai常chang規gui和he低di溫wen方fang麵mian已yi經jing進jin步bu很hen多duo,表biao現xian不bu錯cuo,但dan嚴yan格ge地di說shuo,國guo產chan控kong製zhi閥fa領ling域yu現xian在zai還hai有you一yi個ge產chan品pin有you待dai提ti高gao水shui平ping,那na就jiu是shi定ding位wei器qi,現xian在zai耳er熟shu能neng詳xiang的de全quan部bu是shi國guo外wai品pin牌pai。國guo產chan定ding位wei器qi的de穩wen定ding性xing和he重zhong複fu性xing與yu他ta們men有you差cha距ju,在zai實shi際ji使shi用yong中zhong,也ye基ji本ben采cai購gou進jin口kou品pin牌pai的de定ding位wei器qi。
其qi次ci,國guo內nei的de精jing加jia工gong和he裝zhuang配pei技ji術shu與yu國guo外wai有you差cha距ju,同tong樣yang的de組zu合he件jian在zai國guo內nei加jia工gong組zu裝zhuang,質zhi量liang總zong是shi打da些xie折zhe扣kou,甚shen至zhi一yi些xie進jin口kou大da品pin牌pai也ye是shi屢lv次ci發fa生sheng這zhe樣yang的de事shi,究jiu其qi根gen源yuan,還hai是shi質zhi量liang體ti係xi不bu能neng保bao持chi長chang期qi穩wen定ding。
我們應該努力趕超國外的產品,加大研發力度。
yinggaishuo,jinkoupinpaikongzhifadezhiliangzongtishiguoyingde,dangran,tamenjiagebufei,jiaohuoqiyejiaochang。youyudiyuxianzhihekuaguoqiyedemouxieruanlei,zaishouhoufuwushangjinkoupinpaikongzhifayibandoubutailingrenmanyi;在很多用戶的印象裏,大品牌的產品售後總是比較遲鈍的,或者得不到很好的售後服務,
相xiang反fan,國guo產chan控kong製zhi閥fa產chan品pin在zai服fu務wu上shang總zong體ti做zuo得de不bu錯cuo,不bu管guan是shi售shou後hou服fu務wu的de跟gen進jin,還hai是shi備bei件jian的de及ji時shi更geng換huan,現xian場chang的de調tiao整zheng和he改gai進jin等deng等deng,這zhe些xie方fang麵mian,國guo產chan控kong製zhi閥fa廠chang商shang都dou考kao慮lv的de很hen周zhou全quan,對dui用yong戶hu十shi分fen貼tie心xin。
womenrenwei,chulezaitebieguanjiangongkuangxuyaoyinjinguowaidekongzhifa,qitadaduohaishishouxuanguochanhuozhehezichangdekongzhifa,zheyangcaigouchengbenjianglexialai,gonghuoshijiannengbaozheng,xianchangfuwuyeyoubaozhang。
關於發展趨勢,有兩點:
第一,現在的國際控製閥市場上,占據主導地位的產品分別是球形單座閥、套筒閥、調(tiao)節(jie)蝶(die)閥(fa)和(he)凸(tu)輪(lun)撓(nao)曲(qu)閥(fa),而(er)在(zai)我(wo)們(men)國(guo)內(nei),前(qian)三(san)種(zhong)已(yi)經(jing)占(zhan)據(ju)了(le)控(kong)製(zhi)閥(fa)市(shi)場(chang)的(de)半(ban)壁(bi)江(jiang)山(shan),但(dan)是(shi)惟(wei)獨(du)凸(tu)輪(lun)撓(nao)曲(qu)閥(fa)沒(mei)有(you)得(de)到(dao)普(pu)遍(bian)的(de)應(ying)用(yong),好(hao)東(dong)西(xi)為(wei)什(shen)麼(me)沒(mei)有(you)得(de)到(dao)廣(guang)泛(fan)的(de)推(tui)廣(guang)?
其實凸輪撓曲閥這種結構,控製性能不差,相對流通能力大,在4寸口徑以上價格有優勢,像MASONEILAN,FISHER,FLOWSERVE這zhe些xie品pin牌pai都dou在zai生sheng產chan凸tu輪lun撓nao曲qu閥fa,在zai國guo外wai的de應ying用yong確que實shi非fei常chang多duo,在zai國guo內nei卻que推tui廣guang不bu開kai,確que實shi遺yi憾han。十shi年nian以yi前qian我wo們men就jiu談tan論lun過guo凸tu輪lun撓nao曲qu閥fa的de前qian景jing,從cong原yuan理li上shang說shuo,它ta的de閥fa芯xin比bi較jiao厚hou實shi所suo以yi耐nai磨mo損sun,可ke能neng是shi以yi後hou發fa展zhan的de一yi個ge趨qu勢shi。但dan在zai實shi際ji應ying用yong上shang並bing沒mei有you推tui廣guang開kai來lai。用yong戶hu不bu太tai接jie受shou,製zhi造zao廠chang也ye就jiu不bu多duo。究jiu其qi原yuan因yin還hai是shi當dang時shi國guo內nei對dui旋xuan轉zhuan閥fa的de認ren識shi不bu夠gou,沒mei有you人ren願yuan意yi花hua時shi間jian去qu投tou資zi研yan發fa,生sheng產chan旋xuan轉zhuan閥fa的de廠chang家jia太tai少shao,市shi場chang占zhan有you率lv當dang然ran低di。現xian在zai國guo產chan蝶die閥fa產chan品pin進jin步bu很hen快kuai,應ying該gai說shuo凸tu輪lun撓nao曲qu閥fa還hai是shi有you前qian途tu的de。
第二,就是滑板閥,這種閥門的結構十分簡單:zaifatineianzhuangyouliangkuaiyujiezhiliuxiangchuizhidehuaban,yizhihuabangudingzaifatineibu,zaibanshangkaiyouxiangtongkuandubutongchangdudejieliucao,lingyizhishihefaganlianjiedekeyidonghuaban,tajintiegudinghuaban,zaitashangmianyekaiyoujieliucao。yidonghuabanjiunenggaibianjiezhiliutongmianjidedaxiaocongerkongzhijiezhideliuliang。zhezhongfamenjiegouduijiejingdeqitigongkuangfeichangheshi,weihuliangyouxiao,zhideguangfanyingyong。