http://www.kadhoai.com.cn 2026-04-08 11:00:42 來源:廣東西克智能科技有限公司
如ru果guo您nin自zi己ji經jing曆li過guo這zhe種zhong麻ma煩fan,您nin就jiu會hui明ming白bai在zai安an裝zhuang一yi件jian新xin家jia具ju時shi某mou個ge零ling部bu件jian丟diu失shi或huo錯cuo誤wu是shi多duo麼me惱nao人ren的de一yi件jian事shi。為wei了le保bao證zheng產chan品pin質zhi量liang和he客ke戶hu滿man意yi度du,生sheng產chan線xian最zui後hou的de監jian控kong過guo程cheng非fei常chang必bi要yao。這zhe些xie工gong作zuo包bao括kuo檢jian查zha並bing確que保bao包bao裝zhuang中zhong的de產chan品pin準zhun確que無wu誤wu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
在(zai)人(ren)工(gong)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong),差(cha)錯(cuo)和(he)錯(cuo)誤(wu)不(bu)可(ke)避(bi)免(mian),這(zhe)就(jiu)是(shi)為(wei)何(he)必(bi)須(xu)在(zai)下(xia)遊(you)進(jin)行(xing)完(wan)整(zheng)性(xing)檢(jian)查(zha)的(de)原(yuan)因(yin)。這(zhe)些(xie)人(ren)工(gong)執(zhi)行(xing)的(de)質(zhi)量(liang)控(kong)製(zhi)過(guo)程(cheng)成(cheng)本(ben)高(gao)昂(ang)且(qie)非(fei)常(chang)耗(hao)時(shi),並(bing)且(qie)仍(reng)然(ran)無(wu)法(fa)保(bao)證(zheng)一(yi)致(zhi)性(xing)。交(jiao)鑰(yao)匙(chi)式(shi)的(de)ConVerzhiliangkongzhixitongweinintigongleyizhongjuejiadejiejuefangan。zhezhongquanzidongdejiejuefangankeyijianzhabaozhuangxianghuorongqineishifouzhengquetianzhuang,yijishifoubaohanlesuoxudesuoyoubujian。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信xin息xi。隨sui後hou,係xi統tong將jiang會hui把ba采cai集ji的de圖tu像xiang信xin息xi與yu預yu先xian示shi教jiao的de參can考kao圖tu像xiang進jin行xing實shi時shi比bi對dui。如ru果guo發fa現xian任ren何he不bu同tong,係xi統tong將jiang立li刻ke停ting止zhi傳chuan送song帶dai。信xin號hao指zhi示shi燈deng和he監jian控kong顯xian示shi屏ping可ke以yi為wei操cao作zuo者zhe提ti供gong重zhong要yao的de支zhi持chi和he說shuo明ming,從cong而er盡jin快kuai地di糾jiu正zheng包bao裝zhuang錯cuo誤wu。ConVerxitongtebieshiyongyutigonggezhongbutongchanpindegongsi,buguanshidapilianghaishixiaopiliangdechanpin。zheshiyinweishumiaozhijianjikeshixianchanpindegenghuan。haowuyiwaideshi,yijiadaxingjiajuzhizaoshangxianzaiyekaishishiyongSICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包bao裝zhuang家jia具ju是shi一yi個ge複fu雜za的de過guo程cheng,這zhe也ye導dao致zhi了le非fei常chang容rong易yi出chu錯cuo。零ling部bu件jian通tong過guo手shou動dong或huo通tong過guo機ji器qi人ren半ban自zi動dong地di包bao裝zhuang到dao箱xiang中zhong。家jia具ju的de種zhong類lei繁fan多duo,並bing且qie每mei種zhong家jia具ju都dou包bao含han各ge種zhong不bu同tong的de部bu件jian,例li如ru麵mian板ban、螺luo釘ding和he鉸jiao鏈lian等deng。然ran而er,家jia具ju產chan品pin經jing常chang采cai用yong相xiang對dui簡jian單dan的de部bu件jian製zhi造zao,這zhe些xie部bu件jian的de差cha別bie可ke能neng非fei常chang細xi微wei,例li如ru隻zhi是shi一yi個ge安an裝zhuang孔kong的de差cha別bie。這zhe就jiu是shi為wei何he在zai包bao裝zhuang過guo程cheng中zhong家jia具ju部bu件jian很hen容rong易yi被bei遺yi忘wang或huo混hun淆xiao的de原yuan因yin。這zhe個ge現xian象xiang在zai日ri用yong消xiao費fei品pin行xing業ye的de包bao裝zhuang過guo程cheng中zhong非fei常chang常chang見jian。例li如ru,某mou些xie部bu件jian可ke能neng必bi須xu分fen層ceng包bao裝zhuang,每mei個ge部bu件jian必bi須xu準zhun確que地di放fang置zhi在zai另ling一yi個ge部bu件jian的de上shang麵mian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
為wei了le向xiang徹che底di檢jian驗yan過guo程cheng提ti供gong示shi教jiao參can考kao圖tu像xiang,在zai係xi統tong處chu於yu示shi教jiao模mo式shi下xia,將jiang已yi包bao裝zhuang的de目mu標biao對dui象xiang一yi次ci性xing通tong過guo包bao裝zhuang過guo程cheng的de所suo有you站zhan點dian。操cao作zuo員yuan可ke使shi用yong合he適shi站zhan點dian的de監jian控kong器qi設she置zhi參can數shu(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVerxitongbingbuhuijianyantuxiangshifouwanquanpipei,ershishituzaizhidingquyuneishibiezhexietedingdetezheng,buguanmubiaoduixiangdeyanseheyangshiruhe。caozuoyuankeyijiangyanzhenggongjucanshuyimobanfangshibaocun,congerkeyizairenheshijianzhongxinfangwenheliyongzhexiecanshushezhi。zhezhongshejixianzhujiasulegenggaichanpinjipiliangdesudu,shumiaozhijianjikegenghuanyizhongxindechanpin。ciwai,zhiguandepeizhigongnengyeyiweizhexitongdecaozuofeichangjiandan,shenzhimeiyouchuanganqishiyongjingyanderendoukeyicaozuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICKgongsitigongyuxiantiaoxiaodejiaoyaochishiwanzhengxitong,xitongbujianzhijiannenggouwanmeipeihe。ciwai,chulexiaozhengbaozhuangcuowuzhiwai,xitongjiludeceliangshujuhetuxianghaikeyongyuqitayongtu,liru,zhexieceliangjieguokezaisuihoudexitongpingguzhongyongyushibieshangyoushengchanguochengzhongweibeifaxiandecuowu。zhejiushiConVer係統在有效優化質量控製過程中的貢獻。