http://www.kadhoai.com.cn 2026-04-20 19:25:20 來源:廣東西克智能科技有限公司
ruguoninzijijingliguozhezhongmafan,ninjiuhuimingbaizaianzhuangyijianxinjiajushimougelingbujiandiushihuocuowushiduomenaorendeyijianshi。weilebaozhengchanpinzhilianghekehumanyidu,shengchanxianzuihoudejiankongguochengfeichangbiyao。zhexiegongzuobaokuojianzhabingquebaobaozhuangzhongdechanpinzhunquewuwu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
在(zai)人(ren)工(gong)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong),差(cha)錯(cuo)和(he)錯(cuo)誤(wu)不(bu)可(ke)避(bi)免(mian),這(zhe)就(jiu)是(shi)為(wei)何(he)必(bi)須(xu)在(zai)下(xia)遊(you)進(jin)行(xing)完(wan)整(zheng)性(xing)檢(jian)查(zha)的(de)原(yuan)因(yin)。這(zhe)些(xie)人(ren)工(gong)執(zhi)行(xing)的(de)質(zhi)量(liang)控(kong)製(zhi)過(guo)程(cheng)成(cheng)本(ben)高(gao)昂(ang)且(qie)非(fei)常(chang)耗(hao)時(shi),並(bing)且(qie)仍(reng)然(ran)無(wu)法(fa)保(bao)證(zheng)一(yi)致(zhi)性(xing)。交(jiao)鑰(yao)匙(chi)式(shi)的(de)ConVer質(zhi)量(liang)控(kong)製(zhi)係(xi)統(tong)為(wei)您(nin)提(ti)供(gong)了(le)一(yi)種(zhong)絕(jue)佳(jia)的(de)解(jie)決(jue)方(fang)案(an)。這(zhe)種(zhong)全(quan)自(zi)動(dong)的(de)解(jie)決(jue)方(fang)案(an)可(ke)以(yi)檢(jian)查(zha)包(bao)裝(zhuang)箱(xiang)或(huo)容(rong)器(qi)內(nei)是(shi)否(fou)正(zheng)確(que)填(tian)裝(zhuang),以(yi)及(ji)是(shi)否(fou)包(bao)含(han)了(le)所(suo)需(xu)的(de)所(suo)有(you)部(bu)件(jian)。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信xin息xi。隨sui後hou,係xi統tong將jiang會hui把ba采cai集ji的de圖tu像xiang信xin息xi與yu預yu先xian示shi教jiao的de參can考kao圖tu像xiang進jin行xing實shi時shi比bi對dui。如ru果guo發fa現xian任ren何he不bu同tong,係xi統tong將jiang立li刻ke停ting止zhi傳chuan送song帶dai。信xin號hao指zhi示shi燈deng和he監jian控kong顯xian示shi屏ping可ke以yi為wei操cao作zuo者zhe提ti供gong重zhong要yao的de支zhi持chi和he說shuo明ming,從cong而er盡jin快kuai地di糾jiu正zheng包bao裝zhuang錯cuo誤wu。ConVer係(xi)統(tong)特(te)別(bie)適(shi)用(yong)於(yu)提(ti)供(gong)各(ge)種(zhong)不(bu)同(tong)產(chan)品(pin)的(de)公(gong)司(si),不(bu)管(guan)是(shi)大(da)批(pi)量(liang)還(hai)是(shi)小(xiao)批(pi)量(liang)的(de)產(chan)品(pin)。這(zhe)是(shi)因(yin)為(wei)數(shu)秒(miao)之(zhi)間(jian)即(ji)可(ke)實(shi)現(xian)產(chan)品(pin)的(de)更(geng)換(huan)。毫(hao)無(wu)意(yi)外(wai)的(de)是(shi),一(yi)家(jia)大(da)型(xing)家(jia)具(ju)製(zhi)造(zao)商(shang)現(xian)在(zai)也(ye)開(kai)始(shi)使(shi)用(yong)SICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包bao裝zhuang家jia具ju是shi一yi個ge複fu雜za的de過guo程cheng,這zhe也ye導dao致zhi了le非fei常chang容rong易yi出chu錯cuo。零ling部bu件jian通tong過guo手shou動dong或huo通tong過guo機ji器qi人ren半ban自zi動dong地di包bao裝zhuang到dao箱xiang中zhong。家jia具ju的de種zhong類lei繁fan多duo,並bing且qie每mei種zhong家jia具ju都dou包bao含han各ge種zhong不bu同tong的de部bu件jian,例li如ru麵mian板ban、luodinghejiaoliandeng。raner,jiajuchanpinjingchangcaiyongxiangduijiandandebujianzhizao,zhexiebujiandechabiekenengfeichangxiwei,liruzhishiyigeanzhuangkongdechabie。zhejiushiweihezaibaozhuangguochengzhongjiajubujianhenrongyibeiyiwanghuohunxiaodeyuanyin。zhegexianxiangzairiyongxiaofeipinxingyedebaozhuangguochengzhongfeichangchangjian。liru,mouxiebujiankenengbixufencengbaozhuang,meigebujianbixuzhunquedifangzhizailingyigebujiandeshangmian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
weilexiangchedijianyanguochengtigongshijiaocankaotuxiang,zaixitongchuyushijiaomoshixia,jiangyibaozhuangdemubiaoduixiangyicixingtongguobaozhuangguochengdesuoyouzhandian。caozuoyuankeshiyongheshizhandiandejiankongqishezhicanshu(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVerxitongbingbuhuijianyantuxiangshifouwanquanpipei,ershishituzaizhidingquyuneishibiezhexietedingdetezheng,buguanmubiaoduixiangdeyanseheyangshiruhe。caozuoyuankeyijiangyanzhenggongjucanshuyimobanfangshibaocun,congerkeyizairenheshijianzhongxinfangwenheliyongzhexiecanshushezhi。zhezhongshejixianzhujiasulegenggaichanpinjipiliangdesudu,shumiaozhijianjikegenghuanyizhongxindechanpin。ciwai,zhiguandepeizhigongnengyeyiweizhexitongdecaozuofeichangjiandan,shenzhimeiyouchuanganqishiyongjingyanderendoukeyicaozuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICK公gong司si提ti供gong預yu先xian調tiao校xiao的de交jiao鑰yao匙chi式shi完wan整zheng係xi統tong,係xi統tong部bu件jian之zhi間jian能neng夠gou完wan美mei配pei合he。此ci外wai,除chu了le校xiao正zheng包bao裝zhuang錯cuo誤wu之zhi外wai,係xi統tong記ji錄lu的de測ce量liang數shu據ju和he圖tu像xiang還hai可ke用yong於yu其qi它ta用yong途tu,例li如ru,這zhe些xie測ce量liang結jie果guo可ke在zai隨sui後hou的de係xi統tong評ping估gu中zhong用yong於yu識shi別bie上shang遊you生sheng產chan過guo程cheng中zhong未wei被bei發fa現xian的de錯cuo誤wu。這zhe就jiu是shiConVer係統在有效優化質量控製過程中的貢獻。