http://www.kadhoai.com.cn 2026-04-23 08:28:48 來源:廣東西克智能科技有限公司
如ru果guo您nin自zi己ji經jing曆li過guo這zhe種zhong麻ma煩fan,您nin就jiu會hui明ming白bai在zai安an裝zhuang一yi件jian新xin家jia具ju時shi某mou個ge零ling部bu件jian丟diu失shi或huo錯cuo誤wu是shi多duo麼me惱nao人ren的de一yi件jian事shi。為wei了le保bao證zheng產chan品pin質zhi量liang和he客ke戶hu滿man意yi度du,生sheng產chan線xian最zui後hou的de監jian控kong過guo程cheng非fei常chang必bi要yao。這zhe些xie工gong作zuo包bao括kuo檢jian查zha並bing確que保bao包bao裝zhuang中zhong的de產chan品pin準zhun確que無wu誤wu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
在(zai)人(ren)工(gong)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong),差(cha)錯(cuo)和(he)錯(cuo)誤(wu)不(bu)可(ke)避(bi)免(mian),這(zhe)就(jiu)是(shi)為(wei)何(he)必(bi)須(xu)在(zai)下(xia)遊(you)進(jin)行(xing)完(wan)整(zheng)性(xing)檢(jian)查(zha)的(de)原(yuan)因(yin)。這(zhe)些(xie)人(ren)工(gong)執(zhi)行(xing)的(de)質(zhi)量(liang)控(kong)製(zhi)過(guo)程(cheng)成(cheng)本(ben)高(gao)昂(ang)且(qie)非(fei)常(chang)耗(hao)時(shi),並(bing)且(qie)仍(reng)然(ran)無(wu)法(fa)保(bao)證(zheng)一(yi)致(zhi)性(xing)。交(jiao)鑰(yao)匙(chi)式(shi)的(de)ConVerzhiliangkongzhixitongweinintigongleyizhongjuejiadejiejuefangan。zhezhongquanzidongdejiejuefangankeyijianzhabaozhuangxianghuorongqineishifouzhengquetianzhuang,yijishifoubaohanlesuoxudesuoyoubujian。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信(xin)息(xi)。隨(sui)後(hou),係(xi)統(tong)將(jiang)會(hui)把(ba)采(cai)集(ji)的(de)圖(tu)像(xiang)信(xin)息(xi)與(yu)預(yu)先(xian)示(shi)教(jiao)的(de)參(can)考(kao)圖(tu)像(xiang)進(jin)行(xing)實(shi)時(shi)比(bi)對(dui)。如(ru)果(guo)發(fa)現(xian)任(ren)何(he)不(bu)同(tong),係(xi)統(tong)將(jiang)立(li)刻(ke)停(ting)止(zhi)傳(chuan)送(song)帶(dai)。信(xin)號(hao)指(zhi)示(shi)燈(deng)和(he)監(jian)控(kong)顯(xian)示(shi)屏(ping)可(ke)以(yi)為(wei)操(cao)作(zuo)者(zhe)提(ti)供(gong)重(zhong)要(yao)的(de)支(zhi)持(chi)和(he)說(shuo)明(ming),從(cong)而(er)盡(jin)快(kuai)地(di)糾(jiu)正(zheng)包(bao)裝(zhuang)錯(cuo)誤(wu)。ConVer係xi統tong特te別bie適shi用yong於yu提ti供gong各ge種zhong不bu同tong產chan品pin的de公gong司si,不bu管guan是shi大da批pi量liang還hai是shi小xiao批pi量liang的de產chan品pin。這zhe是shi因yin為wei數shu秒miao之zhi間jian即ji可ke實shi現xian產chan品pin的de更geng換huan。毫hao無wu意yi外wai的de是shi,一yi家jia大da型xing家jia具ju製zhi造zao商shang現xian在zai也ye開kai始shi使shi用yongSICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
baozhuangjiajushiyigefuzadeguocheng,zheyedaozhilefeichangrongyichucuo。lingbujiantongguoshoudonghuotongguojiqirenbanzidongdibaozhuangdaoxiangzhong。jiajudezhongleifanduo,bingqiemeizhongjiajudoubaohangezhongbutongdebujian,lirumianban、luodinghejiaoliandeng。raner,jiajuchanpinjingchangcaiyongxiangduijiandandebujianzhizao,zhexiebujiandechabiekenengfeichangxiwei,liruzhishiyigeanzhuangkongdechabie。zhejiushiweihezaibaozhuangguochengzhongjiajubujianhenrongyibeiyiwanghuohunxiaodeyuanyin。zhegexianxiangzairiyongxiaofeipinxingyedebaozhuangguochengzhongfeichangchangjian。liru,mouxiebujiankenengbixufencengbaozhuang,meigebujianbixuzhunquedifangzhizailingyigebujiandeshangmian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
為(wei)了(le)向(xiang)徹(che)底(di)檢(jian)驗(yan)過(guo)程(cheng)提(ti)供(gong)示(shi)教(jiao)參(can)考(kao)圖(tu)像(xiang),在(zai)係(xi)統(tong)處(chu)於(yu)示(shi)教(jiao)模(mo)式(shi)下(xia),將(jiang)已(yi)包(bao)裝(zhuang)的(de)目(mu)標(biao)對(dui)象(xiang)一(yi)次(ci)性(xing)通(tong)過(guo)包(bao)裝(zhuang)過(guo)程(cheng)的(de)所(suo)有(you)站(zhan)點(dian)。操(cao)作(zuo)員(yuan)可(ke)使(shi)用(yong)合(he)適(shi)站(zhan)點(dian)的(de)監(jian)控(kong)器(qi)設(she)置(zhi)參(can)數(shu)(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVerxitongbingbuhuijianyantuxiangshifouwanquanpipei,ershishituzaizhidingquyuneishibiezhexietedingdetezheng,buguanmubiaoduixiangdeyanseheyangshiruhe。caozuoyuankeyijiangyanzhenggongjucanshuyimobanfangshibaocun,congerkeyizairenheshijianzhongxinfangwenheliyongzhexiecanshushezhi。zhezhongshejixianzhujiasulegenggaichanpinjipiliangdesudu,shumiaozhijianjikegenghuanyizhongxindechanpin。ciwai,zhiguandepeizhigongnengyeyiweizhexitongdecaozuofeichangjiandan,shenzhimeiyouchuanganqishiyongjingyanderendoukeyicaozuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICKgongsitigongyuxiantiaoxiaodejiaoyaochishiwanzhengxitong,xitongbujianzhijiannenggouwanmeipeihe。ciwai,chulexiaozhengbaozhuangcuowuzhiwai,xitongjiludeceliangshujuhetuxianghaikeyongyuqitayongtu,liru,zhexieceliangjieguokezaisuihoudexitongpingguzhongyongyushibieshangyoushengchanguochengzhongweibeifaxiandecuowu。zhejiushiConVer係統在有效優化質量控製過程中的貢獻。