http://www.kadhoai.com.cn 2026-04-09 23:50:27 來源:中國工業報
導讀:jingguojinnianlaidefazhan,zidonghuayibiaoxingyeqiyezongtilaishuofeichangzhuzhongtishengbingjijituidongkaizhanlianghuaronghegongzuo,shengchandezidonghuashuipingbuduantisheng,guanlixinxihuashuipingbuduantigao。
youyuzidonghuayibiaoxingyeduoshushiyinjinguowaidechengtaojishuheshengchanxian,lianghuaronghejichujiaohao,muqianwanquanshiqiyeyikaozishendenulilaigaijinshengchanheguanlixianzhuang,congertishengqiyedelianghuarongheshuiping。
近年來,自動化儀表行業將現代信息技術和行業緊密結合,以提升企業競爭力、創新產品與服務為目標,大力推進企業產品設計、生產製造、jingyingguanliheyingxiaofuwudeyouhua。tongshi,xingyebuduanjiadalianghuaronghejichujianshe,kuaisutuijindanxiangyingyong,tongshikaizhanlezonghejicheng,shixianleqiyegegeyewudanyuandexinxironghe,bufenqiyeyijingzouzaixingyedeqianlie,buduantuijinleyewuxietongchanpinchuangxinhekuaqiyeyewumoshichuangxin。
推動業務創新管理升級
jingguojinnianlaidefazhan,zidonghuayibiaoxingyeqiyezongtilaishuofeichangzhuzhongtishengbingjijituidongkaizhanlianghuaronghegongzuo,shengchandezidonghuashuipingbuduantisheng,guanlixinxihuashuipingbuduantigao。
對於自動化儀表行業的生產製造企業來說,兩化融合就是將信息技術應用到企業研發設計、生產製造、經營管理、市場營銷等各個環節,推動企業業務創新和管理升級。
muqianzidonghuayibiaoxingyeqiyeyijingpubianrenshidaotishenglianghuaronghedezhongyaoxing,bingbuduantuijinqiyedelianghuaronghegongzuo。henduoqiyejiangtuijinlianghuaronghegongzuoshangshengdaoqiyezhanlvegaodu,chenglixinxihuabumen,jutifuzeqiyexinxihuagongzuodekaizhan。bufenqiyeyijingpinqingyouguowaizhimingqiyeshengchanguanlijingyandezhuanjia,canyuqiyelianghuaronghetishenggongzuo,zhidaogaijinshengchanguanlifangshi,jinxinggongyiliuchengzaizaodeng。qiyexiwangtongguojiangxinxihuajishuronghedaocaigou、銷售、財務、庫存、生產等各個環節中,來降低生產成本、提高生產效率、提高產品的穩定性和可靠性,從而最終增強產品的競爭力,促進企業的健康快速發展。
由於國內近幾年經濟發展迅速,市場需求旺盛,國外產品紛紛進入國內市場,並牢牢占據高端市場。受原材料價格上漲、人力成本上升等因素影響,國內產品在中低端市場的優勢受到越來越多來自國外“經濟型產品”的擠壓,市場競爭不斷加劇。自動化儀表行業為了降低生產成本、提高生產效率,不斷加大自動化裝備資金投入力度,紛紛購買數控機床、貼tie片pian機ji等deng自zi動dong化hua生sheng產chan和he檢jian測ce設she備bei,同tong時shi加jia強qiang研yan發fa適shi用yong於yu企qi業ye生sheng產chan過guo程cheng和he檢jian測ce環huan節jie的de專zhuan用yong工gong裝zhuang設she備bei,不bu斷duan提ti升sheng企qi業ye生sheng產chan的de自zi動dong化hua水shui平ping,減jian少shao人ren工gong環huan節jie。通tong過guo提ti升sheng自zi動dong化hua設she備bei水shui平ping來lai提ti高gao產chan品pin的de穩wen定ding性xing和he可ke靠kao性xing,從cong而er增zeng強qiang市shi場chang競jing爭zheng優you勢shi。
自(zi)動(dong)化(hua)儀(yi)表(biao)行(xing)業(ye)企(qi)業(ye)近(jin)年(nian)來(lai)不(bu)斷(duan)加(jia)大(da)信(xin)息(xi)化(hua)的(de)投(tou)入(ru),搭(da)建(jian)信(xin)息(xi)化(hua)的(de)硬(ying)件(jian)平(ping)台(tai),購(gou)買(mai)信(xin)息(xi)化(hua)設(she)備(bei),行(xing)業(ye)已(yi)經(jing)具(ju)備(bei)比(bi)較(jiao)堅(jian)實(shi)的(de)信(xin)息(xi)化(hua)硬(ying)件(jian)基(ji)礎(chu)。目(mu)前(qian)很(hen)多(duo)企(qi)業(ye)已(yi)經(jing)購(gou)買(mai)了(le)ERP軟件,統一了客戶、原材料、產品、財務科目等編碼,應用了財務、供應鏈、庫存管理等模塊,並在此基礎上結合企業和產品自身特點向生產過程延伸。但是整體來說行業企業的信息化管理多集中在采購、銷售、財務、倉庫方麵,並且管理信息化水平較高。
基礎建設作支撐
自動化儀表行業企業要切實推進兩化融合,就要有堅實的基礎作為支撐,並達到規範化的生產管理要求。
首先要先實現生產過程的裝備化。裝備化水平和能力是企業核心競爭力的重要體現。裝備化不是裝備越多越好、越yue貴gui越yue好hao,而er是shi與yu產chan品pin特te點dian及ji生sheng產chan技ji術shu訣jue竅qiao結jie合he越yue緊jin密mi越yue好hao。自zi動dong化hua儀yi表biao企qi業ye要yao添tian置zhi有you信xin息xi化hua功gong能neng的de先xian進jin設she備bei,消xiao除chu生sheng產chan過guo程cheng仍reng然ran存cun在zai的de無wu裝zhuang備bei環huan節jie和he“可信息化度”極ji低di的de落luo後hou環huan節jie,同tong時shi研yan發fa並bing應ying用yong符fu合he產chan品pin要yao求qiu的de專zhuan用yong信xin息xi化hua生sheng產chan設she備bei,走zou通tong用yong設she備bei和he自zi主zhu研yan發fa專zhuan用yong設she備bei相xiang結jie合he的de道dao路lu,實shi現xian整zheng個ge生sheng產chan過guo程cheng的de“無縫連接”。實際上工業設備設施基礎較好的企業,其生產管理和製造的信息化水平相對較高。
qiciyaojinxingguifanhuashengchanguanli。guifanhuashiqiyeshengchanguochenggongyehuashuipingdezhongyaobiaozhi,shiduishougongyejieduankaishijiyicunzaideshengchanguochengsuiyixingdefanzhi。zaishengchanguochengjianlineirongwanzheng、規定嚴密、“無縫”的規範性文件,是生產過程信息化的基礎。重點是實現生產工藝過程的規範化,主要是規範工藝術語,確定工藝編製標準、有效管理和利用工藝技術和經驗等,消除生產工藝人為因素的隨意性,從而在此基礎上最終實現規範化的生產管理。
建立生產製造執行係統
zidonghuayibiaoxingyelianghuaronghedehexinhejichushishengchanguochengdelianghuaronghe。goujianyishengchanguochengweijichudexinxixitongjishixianshengchanguochengxinxihuabingjianlishengchanzhizaozhixingxitong(MES)是行業兩化融合提升的關鍵點和突破口。
自動化儀表行業很多企業過分強調企業資源管理係統(ERP)zaiqiyexinxihuazhongdezuoyong,hushiledicengshebeidejichuxinxicaiji,daozhishengchanguochengdexinxihuachengweilianghuaronghedeyigefeichangboruodehuanjie。youxieshengchanhuanjieshenzhihaishishougongshengchan,zhexiedouzhijiedaozhishengchanzhizaoguochengde“可信息化程度”低(di),信(xin)息(xi)係(xi)統(tong)無(wu)法(fa)直(zhi)接(jie)從(cong)工(gong)序(xu)和(he)設(she)備(bei)自(zi)動(dong)獲(huo)取(qu)信(xin)息(xi),因(yin)此(ci)行(xing)業(ye)要(yao)積(ji)極(ji)推(tui)進(jin)生(sheng)產(chan)過(guo)程(cheng)信(xin)息(xi)化(hua)。生(sheng)產(chan)過(guo)程(cheng)信(xin)息(xi)化(hua)作(zuo)為(wei)行(xing)業(ye)兩(liang)化(hua)融(rong)合(he)提(ti)升(sheng)的(de)關(guan)鍵(jian)環(huan)節(jie),其(qi)水(shui)平(ping)的(de)高(gao)低(di),將(jiang)直(zhi)接(jie)關(guan)係(xi)企(qi)業(ye)兩(liang)化(hua)融(rong)合(he)推(tui)進(jin)的(de)深(shen)度(du)。生(sheng)產(chan)製(zhi)造(zao)信(xin)息(xi)化(hua)程(cheng)度(du)高(gao)的(de),其(qi)產(chan)品(pin)設(she)計(ji)和(he)生(sheng)產(chan)製(zhi)造(zao)集(ji)成(cheng)水(shui)平(ping)、管理與控製集成水平和產供銷集成水平相應程度會較高。
在生產過程信息化的基礎上,在生產過程各環節實施和應用MES等信息化支持係統和平台,即建立MES,可以使底層生產的實時信息和上層企業資源管理的各類信息貫通和融合。
自動化儀表行業多為中小型生產企業,產值規模總體不高,信息化投入資金有限,因此對MESdexingjiabi,youqishijiagefeichangmingan。xianyouzhizaozhixingxitonggongnengquan,jiagegao,ercikaifagongzuoliangda,dabufenzidonghuayibiaoqiyehennanchengshou。yinci,yingyanfashiyongyuzhongxiaoxingzhizaoqiyedeMES,或者嚐試在原ERP係統的基礎上,擴展生產過程管理模塊,涵蓋MES功能。
建立現代生產管理模式
自動化儀表行業是典型的機電一體行業,國內大部分企業存在產品可靠性不高、效益較低和交貨期較長等問題。為了保證產品質量,提高生產效率,企業需要在生產過程信息化的基礎上建立現代生產管理模式。
企qi業ye要yao采cai用yong先xian進jin的de生sheng產chan工gong藝yi,按an訂ding單dan進jin行xing生sheng產chan,在zai生sheng產chan過guo程cheng中zhong保bao證zheng質zhi量liang,而er不bu是shi依yi靠kao最zui終zhong檢jian驗yan,並bing要yao依yi靠kao質zhi保bao體ti係xi提ti升sheng可ke靠kao性xing,質zhi量liang可ke追zhui溯su,要yao以yi“無縫連接”dezhuangbeihuashuipingxiaochusuiyixing,zuizhongbaozhengchanpinzhiliang。lingwai,qiyehaiyaoyikaoxinxihuashengchanguanlixitongtiaoduheguanlishengchan,jianshaozaizhipin,baozhengshengchanjiepaihejunhengxing,shixianlingkucunhuojixiankucun,tigaoshengchanxiaoyi,zengqiangqiyejingzhengli。
點評
兩化融合的重要基礎
本(ben)世(shi)紀(ji)以(yi)來(lai),自(zi)動(dong)化(hua)儀(yi)表(biao)產(chan)業(ye)經(jing)濟(ji)運(yun)行(xing)結(jie)構(gou)發(fa)生(sheng)了(le)巨(ju)大(da)變(bian)化(hua),呈(cheng)現(xian)出(chu)快(kuai)速(su)發(fa)展(zhan)的(de)態(tai)勢(shi),經(jing)濟(ji)指(zhi)標(biao)不(bu)斷(duan)創(chuang)新(xin)高(gao),自(zi)主(zhu)創(chuang)新(xin)能(neng)力(li)不(bu)斷(duan)增(zeng)強(qiang),具(ju)有(you)自(zi)主(zhu)知(zhi)識(shi)產(chan)權(quan)的(de)自(zi)動(dong)化(hua)儀(yi)表(biao)產(chan)品(pin)市(shi)場(chang)占(zhan)有(you)率(lv)不(bu)斷(duan)提(ti)高(gao),在(zai)重(zhong)大(da)工(gong)程(cheng)項(xiang)目(mu)中(zhong)的(de)應(ying)用(yong)不(bu)斷(duan)取(qu)得(de)突(tu)破(po)。
“十一五”期間,自動化儀表行業基本完成了產品從模擬技術向數字技術的轉變,絕大部分產品已經采用數字技術。同時,在智能化、wangluohuajishufangmianyeyoulehendadejinzhan,jiakuailexiangzhonggaodangchanpinfazhandesudu,kaifaleyipijishushuipingdadaohuojiejinguojishuipingdezhonggaodangchanpin,bingshixianchanyehuahetuiguangyingyong。
自(zi)動(dong)化(hua)儀(yi)表(biao)行(xing)業(ye)是(shi)國(guo)家(jia)實(shi)現(xian)工(gong)業(ye)化(hua)和(he)信(xin)息(xi)化(hua)的(de)重(zhong)要(yao)產(chan)業(ye)之(zhi)一(yi),在(zai)我(wo)國(guo)深(shen)入(ru)實(shi)施(shi)兩(liang)化(hua)融(rong)合(he)中(zhong)具(ju)有(you)關(guan)鍵(jian)作(zuo)用(yong),是(shi)廣(guang)大(da)工(gong)業(ye)企(qi)業(ye)取(qu)得(de)兩(liang)化(hua)融(rong)合(he)成(cheng)效(xiao)的(de)重(zhong)要(yao)基(ji)礎(chu)。
目(mu)前(qian),自(zi)動(dong)化(hua)儀(yi)表(biao)行(xing)業(ye)企(qi)業(ye)兩(liang)化(hua)融(rong)合(he)水(shui)平(ping)在(zai)斷(duan)續(xu)製(zhi)造(zao)業(ye)中(zhong)處(chu)於(yu)中(zhong)等(deng)偏(pian)上(shang)水(shui)平(ping)。但(dan)相(xiang)關(guan)專(zhuan)家(jia)表(biao)示(shi),行(xing)業(ye)還(hai)需(xu)要(yao)進(jin)一(yi)步(bu)提(ti)升(sheng)綜(zong)合(he)應(ying)用(yong)水(shui)平(ping),加(jia)強(qiang)管(guan)控(kong)集(ji)成(cheng)、產供銷集成、決策支持等的應用。
shijishang,zidonghuayibiaoxingyetuijinlianghuaronghegongzuo,yifangmianshixingyebenshendexuqiu,lingyifangmianshiweiqitaxingyeshixianlianghuaronghefuwudexuqiu。yinci,zidonghuayibiaoxingyebixudalituijinxingyexinxihuayugongyehuaderonghe,tishengqiyedeyanfashuipingheguanlishuiping,tigaochanpindejishushuiping,cujinxingyeqiyekuaisufazhan。