http://www.kadhoai.com.cn 2026-04-15 06:31:24 來源:杜爾集團
上海,2020 年2月11日 – 日益多樣化的車型、不(bu)同(tong)的(de)驅(qu)動(dong)技(ji)術(shu)以(yi)及(ji)更(geng)深(shen)入(ru)的(de)個(ge)性(xing)化(hua)正(zheng)在(zai)把(ba)傳(chuan)統(tong)的(de)生(sheng)產(chan)線(xian)製(zhi)造(zao)推(tui)向(xiang)汽(qi)車(che)工(gong)業(ye)的(de)極(ji)限(xian)。無(wu)論(lun)是(shi)大(da)型(xing)汽(qi)車(che)製(zhi)造(zao)商(shang)還(hai)是(shi)小(xiao)型(xing)電(dian)動(dong)汽(qi)車(che)初(chu)創(chuang)企(qi)業(ye),製(zhi)造(zao)業(ye)都(dou)必(bi)須(xu)實(shi)現(xian)由(you)呆(dai)板(ban)到(dao)靈(ling)活(huo)的(de)轉(zhuan)變(bian),方(fang)能(neng)更(geng)快(kuai)地(di)響(xiang)應(ying)客(ke)戶(hu)和(he)市(shi)場(chang)需(xu)求(qiu)。杜(du)爾(er)全(quan)新(xin)的(de)“未來塗裝車間”概念打破了傳統的生產線布局,首次將工業汽車塗裝分成了模塊化工作站或小的工藝區段。這就讓汽車工業的塗裝變得更為靈活。 此外,“未來塗裝車間”還可節省時間和材料,提高車間可用性,讓塗裝更可持續。
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“通過未來塗裝車間,杜爾重新規劃了塗裝工藝,並突破了生產線的界限,”杜爾係統管理委員會成員 Bruno Welsch 表示:“新的方法可滿足製造商的需求,並在每個生產場景下均可實現高效、靈活的塗裝工藝。”
按需節拍時間
“未來塗裝車間”的總體構想是將塗裝工藝中涉及的 120 個ge工gong作zuo步bu驟zhou分fen成cheng模mo塊kuai和he更geng小xiao的de區qu段duan。與yu固gu定ding節jie拍pai不bu同tong,每mei個ge模mo塊kuai化hua工gong作zuo站zhan可ke根gen據ju單dan個ge車che身shen的de需xu求qiu精jing確que調tiao整zheng工gong藝yi時shi間jian。這zhe是shi通tong過guo在zai模mo塊kuai化hua工gong作zuo站zhan中zhong並bing行xing運yun行xing工gong藝yi,以yi及ji與yu中zhong央yang高gao架jia存cun儲chu係xi統tong和he自zi動dong導dao引yin車che係xi統tong EcoProFleet 的交互來實現的。AGV 車隊由 DXQcontrol 軟件來控製。它會智能化地引導 AGV yucheshenyiqijinruhouxugongyi,bingyizhezhongfangshilaiquebaosuoyoumokuaihuagongzuozhandoudedaogaoxiaoliyong。tanengzaiyuqideweilaigongyizhongduicheshenpaixu,yijiweijingzhundefangshijinchuzhengquedegongzuozhan,zuihouanzhaozhizaoshangjihuadeshunxuchuansongdaozongzhuangchejian。gaigainianhaikeyiqingsongdikuozhanchulilianghuopingwendijichengxinchexing。gemingxingdemokuaihuagongzuozhangainiankeyiyingyongyuzhenggemianqihegongzuozhanquyu,yekeyijinyingyongyuxuandingdegongyibuzhou。

AGV EcoProFleet 在未來塗裝車間用作靈活的輸送係統。
更少的資源,更高的效率
在具體實施方麵,模塊化工作站概念意味著三道塗裝工藝(即內噴和兩次外噴)均可在一個噴房內完成。因此,這一正在申請專利的概念(即 EcoProBooth)youzhuyujieshengchulishijian,yinweisangeshusongliuchengzhongyiyoulianggebeiquxiao。ruguoyigemokuaihuagongzuozhanzhituyizhongyanse,birudangqianzuichangxiaodebaise,namehuanseguochengzhongshenzhikejianshaoyouqisunshigaoda 10%。將塗裝工藝拆分成多個模塊化工作站就能根據不同的車輛來定製噴漆時間,進而縮短整個工藝。這些特點還讓 CO2(二氧化碳)和 VOC(揮發性有機物)排放得以減少。
與傳統生產線製造模式相比,“未來塗裝車間”裏li任ren何he故gu障zhang都dou隻zhi會hui影ying響xiang所suo涉she及ji的de模mo塊kuai化hua工gong作zuo站zhan,而er不bu會hui影ying響xiang到dao整zheng個ge生sheng產chan線xian,所suo以yi總zong體ti設she備bei可ke用yong性xing也ye將jiang提ti高gao。可ke變bian布bu局ju也ye使shi得de特te殊shu工gong藝yi的de集ji成cheng變bian得de更geng輕qing鬆song且qie經jing濟ji高gao效xiao,例li如ru特te殊shu油you漆qi供gong應ying或huo無wu過guo噴pen雙shuang色se調tiao噴pen漆qi。

可變布局使得特殊工藝的集成變得更輕鬆且經濟高效,例如無過噴雙色調噴漆。
大規模和小規模生產均適宜
“未來塗裝車間”概念是針對不同OEM dejutiyaoqiuershejide。zheyigainianranggaochannengdedaxingzhizaoshangyoujihuigengqingsongdijichengxinchexinghexinjishu。xiangyaoguibitouzifengxiandegongsizhiyaoliangbu,jiunengjiangchanliangcongmeixiaoshi 24 台擴大到 48 台甚至 72 台。電動汽車行業的新企業可以從最低產量開始,並隨著需求的增長逐步擴大生產規模。模塊化概念也支持工業 4.0,並可與來自杜爾 DXQ xiliedezhinengruanjianchanpinjieheshiyong,shihegezhongshengchanchangjing。zheyang,duerfenxigongjujiushidetuzhuanggongyigengweitouming,tongshiyouzhuyujinyibutigaoshoucitongguolv。

未來的塗裝車間是一種模塊化概念,能夠根據所有生產場景輕鬆調整產能。