http://www.kadhoai.com.cn 2026-04-10 07:21:22 來源:艾默生
受光伏行業迅速發展的影響,全球產業對多晶矽的需求增長迅猛,市場供不應求。未來十年,中國能源結構清潔化、低(di)碳(tan)化(hua)轉(zhuan)型(xing)的(de)力(li)度(du)將(jiang)進(jin)一(yi)步(bu)加(jia)大(da),同(tong)時(shi)國(guo)家(jia)推(tui)出(chu)多(duo)項(xiang)政(zheng)策(ce)支(zhi)持(chi),大(da)力(li)發(fa)展(zhan)太(tai)陽(yang)能(neng)光(guang)伏(fu)產(chan)業(ye)建(jian)設(she)。國(guo)內(nei)多(duo)晶(jing)矽(gui)企(qi)業(ye)唯(wei)快(kuai)不(bu)破(po),在(zai)各(ge)類(lei)機(ji)遇(yu)加(jia)速(su)發(fa)展(zhan)的(de)影(ying)響(xiang)下(xia),在(zai)如(ru)何(he)讓(rang)新(xin)員(yuan)工(gong)快(kuai)速(su)適(shi)應(ying)新(xin)的(de)崗(gang)位(wei)以(yi)及(ji)讓(rang)項(xiang)目(mu)執(zhi)行(xing)更(geng)有(you)確(que)定(ding)性(xing)也(ye)有(you)了(le)新(xin)的(de)思(si)考(kao)。

數shu字zi雙shuang胞bao胎tai的de應ying用yong為wei何he如ru此ci重zhong要yao?多duo晶jing矽gui企qi業ye為wei了le縮suo短duan產chan能neng爬pa坡po期qi,降jiang低di了le工gong廠chang運yun營ying成cheng本ben,而er工gong廠chang對dui操cao作zuo員yuan的de操cao作zuo經jing驗yan要yao求qiu和he工gong廠chang控kong製zhi優you化hua的de需xu求qiu也ye日ri益yi增zeng長chang。艾ai默mo生sheng數shu字zi雙shuang胞bao胎tai技ji術shu在zai對dui現xian場chang工gong廠chang製zhi造zao零ling幹gan擾rao的de條tiao件jian下xia,為wei更geng理li想xiang化hua的de製zhi造zao和he生sheng產chan競jing爭zheng力li提ti供gong了le安an全quan,高gao效xiao的de環huan境jing。通tong過guo在zai物wu理li世shi界jie和he數shu字zi世shi界jie之zhi間jian建jian立li起qi實shi時shi聯lian係xi,企qi業ye可ke以yi利li用yong數shu字zi雙shuang胞bao胎tai實shi現xian項xiang目mu的de全quan生sheng命ming周zhou期qi管guan理li。從cong項xiang目mu的de設she計ji開kai發fa,到dao自zi動dong化hua投tou產chan開kai車che,以yi及ji生sheng產chan運yun營ying維wei護hu,企qi業ye都dou可ke以yi全quan麵mian應ying用yong數shu字zi雙shuang胞bao胎tai技ji術shu。這zhe有you助zhu於yu企qi業ye快kuai速su發fa現xian並bing解jie決jue問wen題ti,加jia快kuai產chan品pin上shang市shi速su度du,提ti高gao產chan品pin質zhi量liang,優you化hua產chan品pin運yun營ying,並bing開kai發fa新xin的de經jing營ying模mo式shi,提ti高gao收shou益yi。
艾默生數字雙胞胎技術:
為了實現這些結果,艾默生提供軟件、項目工程服務和生命周期支持服務,以實施和維護數字雙胞胎解決方案:
讓操作員具備應急處理的能力
在多晶矽生產中,精餾裝置作為其中關鍵的工序之一,有像粗分塔、除重塔、chuqingtadenggejitazucheng,zaizheyangyigeyongyoufuzazhuangzhiqiedoushipangrandawudechejianli,youzhezonghengdeguanxianhewuliaoliudong,yijicaozuoyuanbujiqishudepanduan,meiyicicaozuodouzhiguanzhongyao。ruherangcongweicanyuguojianxiukaichedexinyuangongkuaisuzhangwozhuangzhikaitingcheguochengdecaozuojineng,xuyaodongshoushijianpeiheshijicaozuocainengzhangwoyaodian。zairichangshengchanguochengzhong,changguidezhuangzhikaitingcheyijingxuyaofanfulianxi,ranerpeixunzhongbunengzhizhenduichangjiandegongchangyunyingertigongxingshihuadexiangmupeixun,haiyaozhenduishijigongyiguochengzhongyichangqingkuang、過程幹擾和設備故障等情境進行考試練習。通過搭建仿真係統環境,定製專有的生產事件、故障等場景,讓在崗員工可以隨時、反複訓練相關應急處理,強化操作人員潛在的肌肉記憶,提高在崗操作員工藝操作應急能力。同時在培訓係統的操作過程中監測、定位人員操作問題,從而達到精準、定ding向xiang化hua操cao作zuo培pei訓xun管guan理li的de目mu的de。在zai擁yong有you完wan善shan的de動dong態tai工gong藝yi模mo擬ni,以yi及ji與yu實shi際ji工gong廠chang的de控kong製zhi係xi統tong相xiang對dui一yi致zhi的de這zhe樣yang一yi套tao係xi統tong上shang練lian習xi操cao作zuo,可ke以yi有you效xiao的de幫bang助zhu操cao作zuo員yuan增zeng強qiang工gong作zuo信xin心xin。

Mimic Train 課程界麵
實施前確保程序可靠性
Digital Twin 技ji術shu為wei生sheng產chan係xi統tong潛qian在zai變bian革ge的de驗yan證zheng提ti供gong了le安an全quan的de方fang法fa,項xiang目mu執zhi行xing中zhong控kong製zhi係xi統tong組zu態tai的de變bian更geng往wang往wang會hui帶dai來lai組zu態tai過guo失shi風feng險xian,在zai控kong製zhi係xi統tong組zu態tai發fa生sheng變bian更geng後hou可ke以yi在zai仿fang真zhen程cheng序xu當dang中zhong反fan複fu性xing地di開kai展zhan測ce試shi,發fa現xian並bing消xiao除chu組zu態tai差cha錯cuo。
利用Mimic Test Bench,kongzhixitonggongchengshijiukeyishixiankongzhixitongceshihejiancewenjianzhizuodezidonghuazuoye,zaijieshengshijianhechengbendetongshiquebaogengjiawendinglianguanerqiezhouquandeceshi。
同tong時shi,艾ai默mo生sheng積ji累lei了le大da量liang多duo晶jing矽gui行xing業ye的de工gong藝yi模mo型xing經jing驗yan,能neng夠gou為wei企qi業ye工gong藝yi工gong程cheng師shi提ti供gong準zhun確que的de工gong藝yi動dong態tai模mo型xing,正zheng因yin如ru此ci也ye能neng輔fu助zhu企qi業ye進jin行xing過guo程cheng優you化hua及ji改gai造zao研yan究jiu,利li用yong離li線xian仿fang真zhen程cheng序xu對dui高gao級ji控kong製zhi策ce略lve進jin行xing測ce試shi、微調和確認並最終減輕運行損失。

多用途動態仿真確保項目進度
qiyekuaisufazhanyoushihuiyiweizheduojingguixiangmudezhouqizaodaoyasuo,suizhierlaimianlindetiaozhanmoguoyuruhezaidachengkekaojieguodetongshiyounengzaigengduanshijianneimanzujinduyaoqiu。weilepeihejinzhangdexiangmushijiananpaibingshixianxiaoyidedafudutisheng,Mimic 支持仿真模型的開發與控製係統組態同步,在開發控製邏輯的同時可搭建仿真模型來測試報警點、範圍和比例、PID 循環控製指令、簡單與複雜的聯鎖、順序控製以及HMI 配pei置zhi。在zai項xiang目mu的de早zao期qi階jie段duan對dui這zhe些xie項xiang目mu進jin行xing測ce試shi即ji可ke快kuai速su而er成cheng功gong地di完wan成cheng工gong廠chang驗yan收shou測ce試shi。待dai測ce試shi完wan畢bi後hou,作zuo為wei數shu字zi雙shuang胞bao胎tai項xiang目mu中zhong期qi交jiao付fu的de標biao準zhun,還hai可ke用yong於yu培pei訓xun操cao作zuo員yuan而er無wu需xu增zeng加jia額e外wai投tou入ru。大da家jia設she想xiang一yi下xia,在zai開kai車che之zhi前qian,操cao作zuo員yuan就jiu已yi經jing完wan成cheng基ji本ben的de培pei訓xun和he上shang崗gang考kao核he,這zhe將jiang是shi多duo麼me美mei妙miao的de事shi情qing。與yu自zi動dong化hua係xi統tong組zu態tai項xiang目mu同tong步bu開kai發fa過guo程cheng仿fang真zhen模mo型xing,能neng夠gou帶dai來lai更geng大da的de測ce試shi和he操cao作zuo員yuan培pei訓xun的de價jia值zhi。通tong過guoFAT和(he)調(tiao)試(shi)窗(chuang)口(kou)之(zhi)間(jian)使(shi)用(yong)仿(fang)真(zhen)係(xi)統(tong)來(lai)測(ce)試(shi)複(fu)雜(za)的(de)控(kong)製(zhi)策(ce)略(lve),降(jiang)低(di)啟(qi)動(dong)過(guo)程(cheng)中(zhong)代(dai)價(jia)高(gao)昂(ang)的(de)延(yan)遲(chi)或(huo)跳(tiao)閘(zha)的(de)風(feng)險(xian),從(cong)而(er)保(bao)證(zheng)項(xiang)目(mu)進(jin)度(du)的(de)執(zhi)行(xing)並(bing)為(wei)運(yun)營(ying)操(cao)作(zuo)做(zuo)好(hao)萬(wan)全(quan)的(de)準(zhun)備(bei)
監測維護(Maintain Phase)
最終工業網絡安全的項目能否成功落地實現價值,關鍵的因素在於係統的日常運維和管理。艾默生除了可以提供強大的SOC (Security Operations Center)解決方案協助用戶打造安全運營中心。更將工業網絡安全的預測性監測維護結合進入了DCS的生命周期維護方案-SureService服務包中。艾默生SureService 服(fu)務(wu)包(bao)是(shi)一(yi)組(zu)不(bu)同(tong)等(deng)級(ji)的(de)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)包(bao)組(zu)合(he)。從(cong)基(ji)礎(chu)至(zhi)高(gao)級(ji)的(de)不(bu)同(tong)等(deng)級(ji)的(de)服(fu)務(wu)組(zu)合(he)為(wei)用(yong)戶(hu)提(ti)供(gong)了(le)選(xuan)擇(ze)服(fu)務(wu)的(de)靈(ling)活(huo)性(xing),使(shi)得(de)用(yong)戶(hu)能(neng)夠(gou)在(zai)係(xi)統(tong)維(wei)護(hu)、可靠性和性能需求等方麵更靈活地選擇艾默生本地服務。SureService產品還有助於用戶與高級技術專家更深入地溝通交流。艾默生將為用戶提供谘詢服務,以幫助提高DeltaV係統的可靠性,並更好地管理這些係統的生命周期。

艾(ai)默(mo)生(sheng)始(shi)終(zhong)從(cong)客(ke)戶(hu)角(jiao)度(du)出(chu)發(fa),提(ti)出(chu)優(you)化(hua)解(jie)決(jue)方(fang)案(an),讓(rang)企(qi)業(ye)了(le)解(jie)數(shu)字(zi)雙(shuang)胞(bao)胎(tai)解(jie)決(jue)方(fang)案(an)。從(cong)項(xiang)目(mu)開(kai)始(shi)便(bian)可(ke)利(li)用(yong)平(ping)行(xing)開(kai)發(fa)的(de)仿(fang)真(zhen)模(mo)型(xing)對(dui)控(kong)製(zhi)係(xi)統(tong)組(zu)態(tai)進(jin)行(xing)有(you)效(xiao)確(que)認(ren),在(zai)新(xin)係(xi)統(tong)上(shang)線(xian)之(zhi)前(qian),可(ke)以(yi)利(li)用(yong)同(tong)樣(yang)的(de)仿(fang)真(zhen)係(xi)統(tong)來(lai)對(dui)操(cao)作(zuo)員(yuan)開(kai)展(zhan)新(xin)係(xi)統(tong)培(pei)訓(xun),以(yi)及(ji)之(zhi)後(hou)在(zai)虛(xu)擬(ni)工(gong)廠(chang)中(zhong)繼(ji)續(xu)測(ce)試(shi)運(yun)行(xing)操(cao)作(zuo)的(de)變(bian)更(geng)和(he)改(gai)善(shan),從(cong)而(er)確(que)保(bao)變(bian)更(geng)正(zheng)式(shi)上(shang)線(xian)之(zhi)前(qian)消(xiao)除(chu)這(zhe)些(xie)會(hui)造(zao)成(cheng)計(ji)劃(hua)外(wai)停(ting)機(ji)的(de)隱(yin)患(huan)。我(wo)們(men)了(le)解(jie)到(dao),多(duo)晶(jing)矽(gui)企(qi)業(ye)普(pu)遍(bian)認(ren)為(wei)數(shu)字(zi)雙(shuang)胞(bao)胎(tai)是(shi)一(yi)項(xiang)切(qie)實(shi)可(ke)行(xing)且(qie)回(hui)報(bao)率(lv)高(gao)的(de)投(tou)資(zi),也(ye)正(zheng)成(cheng)為(wei)企(qi)業(ye)的(de)標(biao)準(zhun)配(pei)置(zhi)。價(jia)值(zhi)已(yi)經(jing)顯(xian)性(xing)化(hua),您(nin)還(hai)在(zai)等(deng)什(shen)麼(me)呢(ne)?