http://www.kadhoai.com.cn 2026-04-23 07:22:15 來源:廣東西克智能科技有限公司
如ru果guo您nin自zi己ji經jing曆li過guo這zhe種zhong麻ma煩fan,您nin就jiu會hui明ming白bai在zai安an裝zhuang一yi件jian新xin家jia具ju時shi某mou個ge零ling部bu件jian丟diu失shi或huo錯cuo誤wu是shi多duo麼me惱nao人ren的de一yi件jian事shi。為wei了le保bao證zheng產chan品pin質zhi量liang和he客ke戶hu滿man意yi度du,生sheng產chan線xian最zui後hou的de監jian控kong過guo程cheng非fei常chang必bi要yao。這zhe些xie工gong作zuo包bao括kuo檢jian查zha並bing確que保bao包bao裝zhuang中zhong的de產chan品pin準zhun確que無wu誤wu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
zairengongbaozhuangguochengzhong,chacuohecuowubukebimian,zhejiushiweihebixuzaixiayoujinxingwanzhengxingjianzhadeyuanyin。zhexierengongzhixingdezhiliangkongzhiguochengchengbengaoangqiefeichanghaoshi,bingqierengranwufabaozhengyizhixing。jiaoyaochishideConVerzhiliangkongzhixitongweinintigongleyizhongjuejiadejiejuefangan。zhezhongquanzidongdejiejuefangankeyijianzhabaozhuangxianghuorongqineishifouzhengquetianzhuang,yijishifoubaohanlesuoxudesuoyoubujian。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信(xin)息(xi)。隨(sui)後(hou),係(xi)統(tong)將(jiang)會(hui)把(ba)采(cai)集(ji)的(de)圖(tu)像(xiang)信(xin)息(xi)與(yu)預(yu)先(xian)示(shi)教(jiao)的(de)參(can)考(kao)圖(tu)像(xiang)進(jin)行(xing)實(shi)時(shi)比(bi)對(dui)。如(ru)果(guo)發(fa)現(xian)任(ren)何(he)不(bu)同(tong),係(xi)統(tong)將(jiang)立(li)刻(ke)停(ting)止(zhi)傳(chuan)送(song)帶(dai)。信(xin)號(hao)指(zhi)示(shi)燈(deng)和(he)監(jian)控(kong)顯(xian)示(shi)屏(ping)可(ke)以(yi)為(wei)操(cao)作(zuo)者(zhe)提(ti)供(gong)重(zhong)要(yao)的(de)支(zhi)持(chi)和(he)說(shuo)明(ming),從(cong)而(er)盡(jin)快(kuai)地(di)糾(jiu)正(zheng)包(bao)裝(zhuang)錯(cuo)誤(wu)。ConVerxitongtebieshiyongyutigonggezhongbutongchanpindegongsi,buguanshidapilianghaishixiaopiliangdechanpin。zheshiyinweishumiaozhijianjikeshixianchanpindegenghuan。haowuyiwaideshi,yijiadaxingjiajuzhizaoshangxianzaiyekaishishiyongSICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包(bao)裝(zhuang)家(jia)具(ju)是(shi)一(yi)個(ge)複(fu)雜(za)的(de)過(guo)程(cheng),這(zhe)也(ye)導(dao)致(zhi)了(le)非(fei)常(chang)容(rong)易(yi)出(chu)錯(cuo)。零(ling)部(bu)件(jian)通(tong)過(guo)手(shou)動(dong)或(huo)通(tong)過(guo)機(ji)器(qi)人(ren)半(ban)自(zi)動(dong)地(di)包(bao)裝(zhuang)到(dao)箱(xiang)中(zhong)。家(jia)具(ju)的(de)種(zhong)類(lei)繁(fan)多(duo),並(bing)且(qie)每(mei)種(zhong)家(jia)具(ju)都(dou)包(bao)含(han)各(ge)種(zhong)不(bu)同(tong)的(de)部(bu)件(jian),例(li)如(ru)麵(mian)板(ban)、螺luo釘ding和he鉸jiao鏈lian等deng。然ran而er,家jia具ju產chan品pin經jing常chang采cai用yong相xiang對dui簡jian單dan的de部bu件jian製zhi造zao,這zhe些xie部bu件jian的de差cha別bie可ke能neng非fei常chang細xi微wei,例li如ru隻zhi是shi一yi個ge安an裝zhuang孔kong的de差cha別bie。這zhe就jiu是shi為wei何he在zai包bao裝zhuang過guo程cheng中zhong家jia具ju部bu件jian很hen容rong易yi被bei遺yi忘wang或huo混hun淆xiao的de原yuan因yin。這zhe個ge現xian象xiang在zai日ri用yong消xiao費fei品pin行xing業ye的de包bao裝zhuang過guo程cheng中zhong非fei常chang常chang見jian。例li如ru,某mou些xie部bu件jian可ke能neng必bi須xu分fen層ceng包bao裝zhuang,每mei個ge部bu件jian必bi須xu準zhun確que地di放fang置zhi在zai另ling一yi個ge部bu件jian的de上shang麵mian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
為wei了le向xiang徹che底di檢jian驗yan過guo程cheng提ti供gong示shi教jiao參can考kao圖tu像xiang,在zai係xi統tong處chu於yu示shi教jiao模mo式shi下xia,將jiang已yi包bao裝zhuang的de目mu標biao對dui象xiang一yi次ci性xing通tong過guo包bao裝zhuang過guo程cheng的de所suo有you站zhan點dian。操cao作zuo員yuan可ke使shi用yong合he適shi站zhan點dian的de監jian控kong器qi設she置zhi參can數shu(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVer係(xi)統(tong)並(bing)不(bu)會(hui)檢(jian)驗(yan)圖(tu)像(xiang)是(shi)否(fou)完(wan)全(quan)匹(pi)配(pei),而(er)是(shi)試(shi)圖(tu)在(zai)指(zhi)定(ding)區(qu)域(yu)內(nei)識(shi)別(bie)這(zhe)些(xie)特(te)定(ding)的(de)特(te)征(zheng),不(bu)管(guan)目(mu)標(biao)對(dui)象(xiang)的(de)顏(yan)色(se)和(he)樣(yang)式(shi)如(ru)何(he)。操(cao)作(zuo)員(yuan)可(ke)以(yi)將(jiang)驗(yan)證(zheng)工(gong)具(ju)參(can)數(shu)以(yi)模(mo)板(ban)方(fang)式(shi)保(bao)存(cun),從(cong)而(er)可(ke)以(yi)在(zai)任(ren)何(he)時(shi)間(jian)重(zhong)新(xin)訪(fang)問(wen)和(he)利(li)用(yong)這(zhe)些(xie)參(can)數(shu)設(she)置(zhi)。這(zhe)種(zhong)設(she)計(ji)顯(xian)著(zhu)加(jia)速(su)了(le)更(geng)改(gai)產(chan)品(pin)及(ji)批(pi)量(liang)的(de)速(su)度(du),數(shu)秒(miao)之(zhi)間(jian)即(ji)可(ke)更(geng)換(huan)一(yi)種(zhong)新(xin)的(de)產(chan)品(pin)。此(ci)外(wai),直(zhi)觀(guan)的(de)配(pei)置(zhi)功(gong)能(neng)也(ye)意(yi)味(wei)著(zhe)係(xi)統(tong)的(de)操(cao)作(zuo)非(fei)常(chang)簡(jian)單(dan),甚(shen)至(zhi)沒(mei)有(you)傳(chuan)感(gan)器(qi)使(shi)用(yong)經(jing)驗(yan)的(de)人(ren)都(dou)可(ke)以(yi)操(cao)作(zuo)。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICK公(gong)司(si)提(ti)供(gong)預(yu)先(xian)調(tiao)校(xiao)的(de)交(jiao)鑰(yao)匙(chi)式(shi)完(wan)整(zheng)係(xi)統(tong),係(xi)統(tong)部(bu)件(jian)之(zhi)間(jian)能(neng)夠(gou)完(wan)美(mei)配(pei)合(he)。此(ci)外(wai),除(chu)了(le)校(xiao)正(zheng)包(bao)裝(zhuang)錯(cuo)誤(wu)之(zhi)外(wai),係(xi)統(tong)記(ji)錄(lu)的(de)測(ce)量(liang)數(shu)據(ju)和(he)圖(tu)像(xiang)還(hai)可(ke)用(yong)於(yu)其(qi)它(ta)用(yong)途(tu),例(li)如(ru),這(zhe)些(xie)測(ce)量(liang)結(jie)果(guo)可(ke)在(zai)隨(sui)後(hou)的(de)係(xi)統(tong)評(ping)估(gu)中(zhong)用(yong)於(yu)識(shi)別(bie)上(shang)遊(you)生(sheng)產(chan)過(guo)程(cheng)中(zhong)未(wei)被(bei)發(fa)現(xian)的(de)錯(cuo)誤(wu)。這(zhe)就(jiu)是(shi)ConVer係統在有效優化質量控製過程中的貢獻。